International 9200I / 9400 Electrical Problems ABS

Discussion in 'International Forum' started by jdp2011, Feb 5, 2015.

  1. jdp2011

    jdp2011 Bobtail Member

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    This post is FYI. The info and pictures are from a 2004 9200i. Of course all trucks are spec ed a little different the part#s listed and pictures should apply to most 9000 series international trucks.

    On the drivers side lower fire wall there is a electrical connector that handles most all the wiring from the ABS sensors + other accessories depending on your truck.

    This connector has no rubber seal between the two connector halves this allows water to enter and corrode the terminals.

    In my case the corrosion was so bad many of the male terminals were no longer making contact and broken.

    The connector on my truck has 30+ wires running through it from multiple different wiring harness's . Replacing all wire harness was not an option.

    International has replacement individual terminals for this connector picture shown below. Don't expect your dealership parts department to be much help, mine took 3 days and still could not find the the part#s.

    I was frustrated drove to my dealer and spoke to the service manger 15 min later he found the correct terminals in stock at the same dealer. I guess the parts department was clueless?

    Be proactive and take a look at your truck's connector save your self time and money. The connector has a collar on it, turn it counter clockwise to release. Put some die electric grease on the terminals if they look ok.

    If you need to replace the terminals they require a special tool to disengage the tabs that hold them in the connector. I will take another picture of the tool and post it. This is a Deutsch style connector.

    Male terminal part# 3567154C2 Female 3567157C1






    P1010103.jpg P1010102.jpg P1010101.jpg P2050114.jpg P2050111.jpg P2050112.jpg
     
    Last edited: Feb 5, 2015
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  3. Heavyd

    Heavyd Road Train Member

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    Yep, I have redone this connector on several trucks over the years. A little dielectric grease goes a long way!
     
  4. jdp2011

    jdp2011 Bobtail Member

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    Tools required to replace terminals.

    P2060122.jpg P2060115.jpg
     
    double yellow Thanks this.
  5. double yellow

    double yellow Road Train Member

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    Thanks! I have replaced my RR abs sensor, but have still been getting intermittent codes for that position...
     
  6. jdp2011

    jdp2011 Bobtail Member

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    Did that connector have anything thing to do with your ABS problem?

     
  7. Traveler110

    Traveler110 Bobtail Member

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    2006 isx 435hp just paid 668.00 to be told absolutely nothing wrong with my electrical system including ecm but yet my j1708 plug shows the shop computer my speed movement so on everything. But my ominatrax isnt reading truck movement 99.9 percent of the time also my oil temp,trans temp,rear axle temp gauge show no temps or movement???
     
  8. Traveler110

    Traveler110 Bobtail Member

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    Also 13 speed Eaton fuller manual trans
     
  9. jdp2011

    jdp2011 Bobtail Member

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    You may want to unhook the that cab connector I have pictured in the 1st post and check and make sure none of the terminals are corroded or damaged. Water can get into that connector and cause problems.
     
    Traveler110 Thanks this.
  10. Traveler110

    Traveler110 Bobtail Member

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    I pulled it apart one prong broke in half looks like one completely missing hoping to find those connectors and tools thanks
     
  11. QUALITYTRUCK

    QUALITYTRUCK Road Train Member

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    If you want to, drill a hole in firewall next to connector. Slip 2 wires through and bypass the 2 bad pins by butt connecting wires on either side of connector.
     
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