Black stuff in fuel filters

Discussion in 'Trucks [ Eighteen Wheelers ]' started by droy, Nov 16, 2008.

  1. droy

    droy Heavy Load Member

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    Couple of weeks back, truck began running sluggish; pulled the fuel filter, and it had approx. two inches of black liquid at the bottom of it. Replaced the filter and water separator, three days later, same thing. I have since lost count of filter changes, but it's getting pretty costly, (Cat #1R-0749, and the water separator #175-2949). This stuff is passing thru the water separator, but I replace it to be on the safe side.
    Tried the usual additives, and seem to finally have it in my favor; the Shaffers (sp) brand of fuel additive seemed to work best, but maybe the filters have just caught the stuff, removing it from my tanks. Couple of people have told me that it is a bacteria, fungus, or algae that can actually grow if not treated. Two brothers who farm near me said they abandoned a 1000 gal. fuel tank for one of their deep well engines, because they couldn't get rid of the stuff. They drained the fuel, hooked a steam cleaner to the tank, after steaming, refilled with diesel directly from a local refinery, and the stuff returned about 8 mo. later. Anyone have any experience with this stuff? If so what did you use to solve the problem?


    I replaced my filters yesterday, and didn't notice any of the black stuff, but my truck was a little sluggish, and the Cat filter does a good job of holding any contaminates, even when you dump the contents.
     
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  3. 550hpW900L

    550hpW900L Road Train Member

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    It could be soot, ive seen this happen when injector hold down bolts stretch and lift up under pressure, blows soot back into the fuel system. Every time i pull the top rack off ill replace the bolts as they do stretch.
     
    Dgen Thanks this.
  4. droy

    droy Heavy Load Member

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    I don't think so, that would have to be an awful lot of soot, and wouldn't it keep showing in my filter? As I stated earlier, yesterday's change didn't show any black, and my truck was a little sluggish. Not going to rule soot out though, will talk to mechanic/friend tomorrow, get his thoughts.
     
  5. 550hpW900L

    550hpW900L Road Train Member

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    Well if you think about it each pistons stroke per cylinder is going push soot out, so yes its a possibility and ive seen it happen.
     
  6. Cowpie1

    Cowpie1 Road Train Member

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    Ok.... soot is not going to go back up the fuel rail and end up in a fuel filter.

    The primary cause of this black fluid is bacteria that loves to live in diesel fuel. This is algea that grows and is the source of the black you are finding in a filter.

    The ONLY cure for this is to get some biocide that will kill these critters. Racor makes a great biocide that you can get online. Just do a google on Racor Biocide.

    I have experienced this problem a few times over the last 25 years and it is always the same. If you don't get a handle on this junk, it will totally destroy a fuel system.... lines and all. You have to dose the fuel with a "shock" level of biocide for the first couple of tank fulls, then you will have to run a maintenance level of the biocide for quite a few fills just to make sure they don't return. These little guys reproduce real fast. You will go through a few filters doing this. Their little, dead carcasses will get snagged by the filter and cause it to plug up pretty quick, depending on how bad they have grown throughout the fuel system.

    Good luck!
     
  7. 550hpW900L

    550hpW900L Road Train Member

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    You have never seen stretched injectors hold down bolts then.
     
  8. DDS

    DDS Medium Load Member

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    I agree with 550, failed lower injector seals or loose injector can cause black fuel. Seen it many times. Older 3116 engines with brass cups with air in the return always had black fuel.

    Also that primary fuel filter number, thats the smaller one, do you have the room for a 256-8753. Its abit longer but has higher fuel flow. Have you checked you fuel pressure? Possible boost leak? Do you just pick up some dirty fuel? Do you check the bottom of your tanks with a bright flash light, you can see whats left on the bottom.
     
    550hpW900L and droy Thank this.
  9. Cowpie1

    Cowpie1 Road Train Member

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    It all sounds good, but what if it is algea in the fuel. Better to dump a little biocide into the tanks when you fuel. Stuff doesn't cost that much to use. You might have seen an injector(s) do this, but it is not that common. A load of microbes from a bad load of fuel is far more common. Sometimes the simplest solution is the best. At least it is an easy, cheap start.

    That's ok.... it isn't my tractor, so I'll not lose any sleep over it.
     
  10. dieselroarmt875b

    dieselroarmt875b Medium Load Member

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    your engine is putrefying,roting,decomposing ,lots of dead bacteria corpses,carcasses in it:biggrin_2553:
    maybe your whole fuel line is contaminated,infected,pathologicaly sick in the worse kind of way...........................................................................................
     
  11. rjones56

    rjones56 Heavy Load Member

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    I bet its "diesel bugs". Remember when dealing with trucks-the impossible will happen.Didn`t know about the biocide,thanks for the info.
     
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