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Thread: series 60 EGR Delete ?
- 12.07.2010 #1Bobtail Member
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series 60 EGR Delete ?
Hi.
Yesterday, I changed intake gaskets - And saw this black dirt goin to the engine through intake
. I was wondering if there is any way to avoid EGR ? 06 columbia with detroit 12.7
Thanks.
- 12.07.2010 #2Road Train Member
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I got no calibration for non egr DEEC-V. My friend did ECM swap with injectors.
- 12.19.2010 #3Bobtail Member
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carbass, did u get any info on this? I also have a 12.7 DDEC IV (4) and would like to eliminate the EGR system altogether. Should free up some MPG.
- 12.19.2010 #4Heavy Load Member
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Check with PDI and Pittsburgh Power.
- 12.24.2010 #5Light Load Member
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Is it possible to set the Series 60 to boost mode using resistors? I decided to try.
I started by using three blue 3M/Scotchlock T-tap connectors and three eight foot peices of #16 wire. I T-tapped a wire to each of the 3 wires going to the atmospheric pressure sensor, and ran the other end of the three wires to the top of my dashboard. From there I could easily measure voltage levels output by the sensor.
Assuming the black to be ground, the gray wire measured +5 V. w/reference to the black wire. The voltage from the pink wire to ground varied with changes in elevation as follows:
Altitude (ft.) Voltage
4500 3.18
5060 3.09
5900 2.91
6300 2.84
8460 2.48
I heard that elevations above 7000 ft. were supposed to trigger boost mode. Based on my measurements, I used two 10 K ohm 1/2 watt resistors to provide 2.5 volts to supply the pink wire as shown below.
---------------------------------R1-----------|-----------R2----------------------------
grey pink black
RESULTS: I can definitely say my truck is running better. My truck had previously been smoking and lacking power at low rpm. (I have spent $3000 and two different days in the shop trying to get the problem fixed, but nothing helped.) But, by removing the sensor and connecting the resistors has definately cleared up that low power and smoke problem the engine was having.
I do track my mpg, but my routes and loads vary so widely I have not been able to come up with a number for my mpg improvement.
I copied and pasted this from letstruck.com; I have personally used a device called the egrtuner that did the same thing. This is simpler though.
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- 12.25.2010 #6Bobtail Member
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- 12.29.2010 #7Light Load Member
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Not only did I try it, I tested it for Jeff. It's really very simple, so simple sounds like hocus pocus, but when you understand egr its a no brainer. And yes, motor ran like a pre egr detroit, because it in essence, was a pre egr with the egrtuner.
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- 12.30.2010 #8Light Load Member
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- 12.30.2010 #9Bobtail Member
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- 01.13.2011 #10Bobtail Member
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so how do i go about deleteing the egr system on a 60 series that im rebuilding. we are replacing the turbo anyway so if we had to get a constant geometry turbo that wouldnt be a problem.

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