Exhaust pressure governor fail with pictures

Discussion in 'Volvo Forum' started by dorlia2, Sep 25, 2012.

  1. dorlia2

    dorlia2 Light Load Member

    149
    28
    Apr 20, 2012
    DOWNERS GROVE
    0
    Need some help before investing $900 for a new EPG. Attached are some pictures of the EPG shutter on a Volvo D12 engine. Just want to know if that shutter is stuck partially closed, and does not retract all the way back when there is no pressure form the AVU. To me it looks like it is not fully open and thus restricts exhaust gasses form escaping freely. Otherwise I can tell that it is working (can hear it whirling), warm-hold function, idle-EGR function, just the exhaust brake function is definitely mediocre.
    Anyway, has anyone seen a NEW or GOOD EPG and tell me if if the shutter is so close the opening when the truck is shut down.
     

    Attached Files:

  2. Truckers Report Jobs

    Trucking Jobs in 30 seconds

    Every month 400 people find a job with the help of TruckersReport.

  3. dorlia2

    dorlia2 Light Load Member

    149
    28
    Apr 20, 2012
    DOWNERS GROVE
    0
  4. Pablo-UA

    Pablo-UA Road Train Member

    7,604
    1,640
    Oct 11, 2010
    Borispol, Ukraine
    0
    really if you disable EPG engine warms up under load only. Idling engine warms up to 60 dgr C only. Engine brake is a bit weaker.

    So keep EPG solenoid to make ECM "think" that EPG is OK, else you loose jakes.

    Really some owners run D12 w/o EPG, they say no notisable difference
     
    izzy_13 and dorlia2 Thank this.
  5. Pablo-UA

    Pablo-UA Road Train Member

    7,604
    1,640
    Oct 11, 2010
    Borispol, Ukraine
    0
    BTW. As I can see it is D12D. ECM got no delta sensor (EGR pos sensor only), so no EGR fault codes with EPG disabled
     
    1976bigred Thanks this.
  6. dorlia2

    dorlia2 Light Load Member

    149
    28
    Apr 20, 2012
    DOWNERS GROVE
    0
    What do you mean by disable? Just to put a plug to the Epg airline, or unplug the Air valve unit on the cool engine side?
     
  7. Pablo-UA

    Pablo-UA Road Train Member

    7,604
    1,640
    Oct 11, 2010
    Borispol, Ukraine
    0
    if you unplug air valve EECU throws fault code, engine brake wont working, so just plug air line
     
  8. bravoo67

    bravoo67 Light Load Member

    252
    34
    Mar 15, 2012
    Brooklyn NY
    0
    So, is EPG on the picture fully open??
     
  9. Pablo-UA

    Pablo-UA Road Train Member

    7,604
    1,640
    Oct 11, 2010
    Borispol, Ukraine
    0
    yes... looks like fully

    I gonna b at work in monday and I can measure this gap (is it D12D?)
     
    bravoo67 Thanks this.
  10. dorlia2

    dorlia2 Light Load Member

    149
    28
    Apr 20, 2012
    DOWNERS GROVE
    0
    Exactly D12D
     
  11. dorlia2

    dorlia2 Light Load Member

    149
    28
    Apr 20, 2012
    DOWNERS GROVE
    0
    Correct me if I am wrong but Volvo Engine Brake works in conjunction with Exhaust brake, thats why if you unplug AVU you will lose VEB. In other words you need EPG for for your engine brake to work even if you fool the ECM to think that your EPG is working fine.
     
    Trkr3529 and KB3MMX Thank this.
  • Truckers Report Jobs

    Trucking Jobs in 30 seconds

    Every month 400 people find a job with the help of TruckersReport.