1997 Western Star log truck cat 3406e

Discussion in 'Western Star Forum' started by jwilly3879, Mar 8, 2014.

  1. jwilly3879

    jwilly3879 Bobtail Member

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    Mar 8, 2014
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    I am asking for my log hauler who has no computer.

    The truck keeps tripping the circuit breakers for the ecm. Have gone from 15a to 30a and problem continues. ECM was replaced with a known working unit. The problem only occurs while driving. It will run with no problems using the loader but as when he is on the road it may or may not quit.

    Any help would be appreciated.
     
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  3. BigSam

    BigSam Light Load Member

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    Check the engine harness where it runs by the A/C compressor, it has been known to rub there. I've repaired 2 other WS w/ E models with the same problem and found the harness rubbed at that point causing a intermittent short.
     
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  4. Flightline

    Flightline Road Train Member

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    Also check the same engine harness where it goes into the valve cover riser plug in.
    Also the engine should have good ground, usually a ground wire from the starter ground going up just above the ecm.

    Ecm is very sensitive and you don't want to run a higher fuse. I'd recommend changing it back to 15 amp. and finding the problem.
     
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  5. Cetane+

    Cetane+ Road Train Member

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    No question its wiring. Its time to spend a lot of quality time with your wiring harness.
     
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  6. Flightline

    Flightline Road Train Member

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    Why not just put an new engine wiring harness on considering how cheap they are. I was surprised to find this out on my 99' 3406e. I went right to Caterpillar and picked one up for under $300.
    If you do change it out, be sure to mark or make note where each plug in goes since they are identical plugs and will interchange on the sensors.
     
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  7. underpsi

    underpsi Road Train Member

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    I just had problems on a 97 star with a 3406e recently. Issue ended up being a bad ground wire on the stud in the head behind the intake
     
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  8. jwilly3879

    jwilly3879 Bobtail Member

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    Thanks for all the ideas. I'll be helping him out tomorrow looking for the obvious stuff. Is there any wiring that connects to the driver's seat? Does anyone have a wiring schematic?
     
  9. Flightline

    Flightline Road Train Member

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    There is a wiring schematic docked in the garage section thread. Actually I think it's a link to a web site with a PDF schematic.
     
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