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2004 International 4300 - Complete Loss of Power

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by downeytree, Aug 25, 2019.

  1. Aug 25, 2019 #1
    downeytree

    downeytree Bobtail Member

    2
    0
    Aug 25, 2019
    0
    Hey Guys,

    I run a 2004 International 4300 Forestry Bucket truck for my tree business, powered by the DT466 and an Eaton 6-speed.

    The truck is really clean, with 140,000 miles on it.

    Recently, I’ve started having intermittent loss of power issues. I’ll be driving the truck at any rate of speed, and I completely lose power, like someone turned the key off. The brake pressure sensor light and alarm come on immediately, as well as a yellow ‘ENGINE’ light.

    Anyone had a similar experience, or have some things in mind to look for?

    Thanks
     
    downeytree, Aug 25, 2019
    downeytree, Aug 25, 2019
    #1
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  3. Aug 25, 2019 #2
    downeytree

    downeytree Bobtail Member

    2
    0
    Aug 25, 2019
    0
    Update:

    We took the fuel tank off and cleaned it out, replaced the pre-filter screen and fuel filter.

    There wasn’t an alarming amount of sediment in the tank, and the issues have continued.
     
    downeytree, Aug 25, 2019
    downeytree, Aug 25, 2019
    #2
  4. Aug 25, 2019 #3
    Navtech

    Navtech Light Load Member

    62
    43
    May 9, 2019
    0
    There are 2 connectors in the battery box, 2 beside the starter, and 1 by the firewall that are the main powers and grounds for ECM, IDM and TCM, since yours is a 6 speed it won’t have the TCM they are notorious for getting moisture in them and causing poor connection that can cause all types of issues from low power, to no starts. If it hasn’t been done I would recommend cutting out those connectors and soldering the wires together. You can follow the wires from the battery box to figure out which ones I am talking about, replace fuse holders and eyelets in BATT BOX commonly referred to at our international dealer as hardwiring.
     
    Navtech, Aug 25, 2019
    Navtech, Aug 25, 2019
    #3
  6. Oct 15, 2021 #5
    Citylynx

    Citylynx Bobtail Member

    1
    0
    Oct 15, 2021
    0
    Did anything work? I have similar issues with similar truck. Tried replacing fuel injection system but didn’t work
     
    Citylynx, Oct 15, 2021
    Citylynx, Oct 15, 2021
    #5
  8. Oct 15, 2021 #5
    BoxCarKidd

    BoxCarKidd Road Train Member

    4,186
    6,001
    Aug 26, 2014
    0
    On You Tube HoglundBusCo has a ditty on ICP Pressure Testing and Repair. They also have some other good information. If you spend some time there you will understand what you are working on and where to start.
    Wire problems on push in connectors is a common problem.
     
    BoxCarKidd, Oct 15, 2021
    BoxCarKidd, Oct 15, 2021
    #5
  9. Dec 22, 2022 #6
    DPForumDog

    DPForumDog Bobtail Member

    20
    6
    Nov 13, 2015
    0
    Ongoing problem!
     
    DPForumDog, Dec 22, 2022
    DPForumDog, Dec 22, 2022
    #6
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