2020 Freightliner Cascadia DD15 – Hard Starting Issue (New Starter and Batteries Checked)

Discussion in 'Trucks [ Eighteen Wheelers ]' started by mason_freight, Jun 16, 2026.

  1. mason_freight

    mason_freight Bobtail Member

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    Jun 16, 2026
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    I have a 2020 Freightliner Cascadia with a DD15 engine. I’m having a starting issue that feels very similar to a cold/winter start problem, even though it happens outside of winter conditions.
    The truck has:

    • Battery check done (batteries are about 6 months old)
    • New starter installed
    Symptoms:

    • Engine is difficult to start
    • It cranks but struggles to fire up
    • Startup behavior is similar to when a truck has weak batteries in cold weather
    Any DD15/Cascadia owners or mechanics seen this issue before? What should I check next?
     
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  3. Magoo1968

    Magoo1968 Road Train Member

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    Check grounds . Hopefully you’re not losing antifreeze into pistons when shut off..
     
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  4. KDHCryo

    KDHCryo Heavy Load Member

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    It's a fuel issue, you're losing prime on the fuel system. Check your Davco drain
     
  5. JB7

    JB7 Road Train Member

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    "Startup behavior is similar to when a truck has weak batteries in cold weather " This would not be caused by a fuel issue.
     
  6. KDHCryo

    KDHCryo Heavy Load Member

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    He says it cranks but struggles to fire, it's got new starter and batteries, so what could it be?

    My guess is fuel, or compression.

    After he checks those he should check the spark plugs and distributor cap timing..... (sarcasm)
     
  7. mason_freight

    mason_freight Bobtail Member

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    Jun 16, 2026
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    The starter is working 100% correctly. The problem is that after about 2 seconds, the starter turns itself off before the engine has a chance to start. The chassis ground connection has been cleaned and checked, and the positive battery cable/connections have also been cleaned and checked.
     
  8. Antinomian

    Antinomian Road Train Member

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    Two seconds? The old starter was doing this also? It sounds like the temp sensor on the starter is failing, but since it's new that might mean a short in the wiring to that sensor.

    You really need the DDDL software to diagnose something like this.
     
  9. KDHCryo

    KDHCryo Heavy Load Member

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    Does the engine fire? If not, it's a diesel, you've got a fuel or compression issue, not a battery or start issue.

    It;s a diesel, not a gas motor. If it has fuel and compression it will start in the third stroke, because it's a diesel.

    That's why they run away at times, because once they start, that's all they need, fuel and compression.
     
  10. KDHCryo

    KDHCryo Heavy Load Member

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    You have fuel or compression problem, not a wiring or battery or starter problem

    If you can't figure it out I'm always looking for a scrap DT12 tranny. PM me
     
  11. Big Road Skateboard

    Big Road Skateboard Road Train Member

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    I'm betting you actually have a PDM/PCM issue. I ran across a similar problem years ago, but it was probably a 17'ish model truck.

    You could try jumping across the starter solenoid or the relay on top, I'm betting it still won't start.

    There's a hell of a lot of difference between "similar to a cold/winter start problem" and "cranks for two seconds". Nobody can diagnose without proper info, and the OP ain't helping.
     
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