Fuel solenoid randomly losing 12v

Discussion in 'International Forum' started by kev2809, Jun 24, 2025.

  1. kev2809

    kev2809 Light Load Member

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    94 international 9400. cummins n14

    Truck randomly shut off while driving. picked and probed at it all day. sometimes it starts normal and runs 30 min then shuts off, sometimes runs a few min, sometimes won't start at all. every time it shuts off or won't start, the fuel shut off solenoid does not have 12v. what would cause this?

    we've pretty much ruled out a broken wire. the ecm is getting power. ecm fuses are good. ecm was also rebuilt last year..even tried a backup ecm and it still had same problem. could a faulty sensor cause this?

    tomorrow I will be splicing in a new style data link connector so we can get a scanner on it
     
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  3. Iamoverit

    Iamoverit Road Train Member

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    I'd run a new temporary hot and ground directly to the fuel solenoid to rule out any wiring issues. After that, I'd be checking the pin out from the ECM to make sure the ECM is giving the ground or hot it needs when it's supposed to.
     
  4. 062

    062 Road Train Member

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    Only thing I can think of is maybe the solenoid is drawing too many amps and the ecm is shutting down the circuit.
    Maybe @Heavyd will be along later.
     
  5. Ridgeline

    Ridgeline Road Train Member

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    Replace it if you can with a real Cummins part ~$125
     
  6. kev2809

    kev2809 Light Load Member

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    so here's the update. went out there today so I can rewire a newer updated data link plug for the mechanics scanner. while we were focused on the active codes, 422, and 433....I noticed the solenoid was getting 12v ALL day but still would not start. but, we were focused on maybe a sensor causing the no start. long story short, fed 12v to the fuel solenoid via probe, no click! put a spare fuel solenoid, probed 12v, click! so I'm guessing the solenoid was going out, causing random run time lengths until it completely went out...which was why no start all day today until replaced.

    what i don't understand, is why would the 12v wire randomly lose 12v yesterday. mechanic said hes thinking maybe the internals of the solenoid were causing the ecm to trip the 12v...but I don't know. any of this make sense to anyone?

    ran the truck for an hour no problem, drove it home no problem. started it up after sitting a few hours, no problem. still have codes 422 and 433 but I'll worry about that later
     
  7. Heavyd

    Heavyd Road Train Member

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    422 can cause a shut down for low coolant warning if the engine is programmed for shut down protection. I would also load test the powers and grounds. I show battery power at pins 20,21,22 and 23. Main grounds at pins 9, 25 and 27. Also, load test your ignition power in at pin 26. For load testing, I just use a headlight bulb. Once connected, and your headlight bulb is nice a bright, wiggle the harness where ever you can see it to make sure you don't have a bad wire somewhere causing an intermittent connection.

    Also, shutdown solenoid is pin 16 of that same connector if you wanted to try load testing it and doing the wiggle test. You will need the proper test pins as well and you should be checking for spread terminals.
     
  8. kev2809

    kev2809 Light Load Member

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    I've had 422 on for years now, already replaced the sensor a few years back and it still comes on, thinking it's a wiring problem. 433 is new though, although from what I've read it should cause loss of power but no engine shut down. supposed to run my truck today so I'll see what happens!
     
  9. kev2809

    kev2809 Light Load Member

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    i did forget to ask, would a failing fuel solenoid cause the wire to lose 12v? I figured the solenoid just doesn't click anymore when it goes out.

    ran all day with no problems, so I'm hoping that's all it was
     
  10. Heavyd

    Heavyd Road Train Member

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    If the solenoid is shorting out internally it would, but this also logs another code for the ECM detecting the short.
     
  11. kev2809

    kev2809 Light Load Member

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    what's weird is we swapped to a spare ecm the mechanic had, and it it did show a fuel solenoid code, but then when we swapped back to mine it wasn't there..it was odd.

    ran all day friday too with no issues
     
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