Innovative Tool for Securing Cargo—Seeking Feedback from Experienced Truckers

Discussion in 'Experienced Truckers' Advice' started by GnarlyPadz, Mar 20, 2025.

  1. GnarlyPadz

    GnarlyPadz Bobtail Member

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    Hello everyone,
    I'm seeking insights from seasoned truckers regarding a tool I've developed. It's an inflatable air wedge equipped with heat-welded cinch straps, designed to attach securely to various surfaces, such as cargo bars or rails, and inflate up to 3.25 inches. The goal is to provide hands-free stabilization and support for securing loads during transit.

    Initially, this tool was created for securing surfboards on bike racks. However, I believe it could have broader applications in the trucking industry.

    I'm eager to gather feedback on its potential utility:

    • Could this tool assist in securing cargo more effectively?

    • Are there specific scenarios where such a tool could address common challenges faced during transit?
    Your experiences and insights would be invaluable in refining its design and functionality.

    Thank you for your time and feedback!
     

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  3. tscottme

    tscottme Road Train Member

    I'm pretty sure I've seen inflatable dunnage bags before. They are large cardboard envelopes with a plastic inner air bladder. I think the few I've seen were 3-6 feet tall and maybe as wide as a wooden pallet. They are inflated using a compressor shop air source. I wouldn't mind having something like the pics as a lumbar pillow for my back while driving. I retired recently and as a driver I hardly looked inside my trailer as long as the freight wasn't claimed to be damaged or missing or in a big jumble. Stick around for other drivers with better judgment to offer.

    The air bags I've seen can fill maybe a 1-2 foot gap, I'm thinking.
     
    silverspur Thanks this.
  4. LOTSO

    LOTSO Heavy Load Member

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    Nothing new here. Already been done years ago.
     
    Iamoverit Thanks this.
  5. Walk Among Us

    Walk Among Us Light Load Member

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    Sorry the jury came back and said they've already seen those.
     
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  6. Arctic_fox

    Arctic_fox Experienced mx13 execrator

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    Lonesome and Iamoverit Thank this.
  7. GnarlyPadz

    GnarlyPadz Bobtail Member

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    Thanks for the info—that’s a solid point. I’m definitely not claiming to have invented air wedges themselves. They’ve been around a long time, like you said, and have proven super useful in a bunch of industries.

    What I’ve developed is a variation that adds mounted straps, so the wedge can actually be secured in place—specifically for use while in motion. Originally, I made it for stabilizing surfboards on e-bike racks at high speeds, but now I’m exploring whether the same idea could help with things like cargo stabilization, pipe spacing, or other in-transit uses.

    I really just came here looking for honest feedback from people who know cargo inside and out. Appreciate you sharing that background—it helps me stay grounded while figuring out if this new direction makes sense.
     
    tscottme Thanks this.
  8. GnarlyPadz

    GnarlyPadz Bobtail Member

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    Thanks for your reply
     
    tscottme Thanks this.
  9. Arctic_fox

    Arctic_fox Experienced mx13 execrator

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    Fair but sadly your version really is more a liability then a help in cargo securment. The way airbags tend to be used in this industry is putting a pallet in place then you use the airbag to either wedge the product in place, cusion it or both. They are ALWAYS used in conjunction with much much more durable cargo straps or chains then anything an airbag could mount.

    airbags when used correctly wont move due to the formentioned straps. And the straps are done directly on the cargo then the pillow if used as a cusion is straped in seperately. and if used as a wedge has no need for securment past that. That way if a bag bursts there is one final failsafe in the form of the cargo straps

    With how violently cargo can move having a bag that cant move around due to a securment point is just asking for it to pop, be ripped or to damage the cargo and is more liability then help. Not to mention you would either need to design a system that can work with most modular rails already in common place, or companys would need to spend money adding securment points.
     
    Feedman and silverspur Thank this.
  10. OldeSkool

    OldeSkool Road Train Member

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    I kind of like the big airbag idea for flatbed work to help with strapping down stuff, but then again I already have too much stuff in my truck. The thought of a few airbags yet that I might occasionally use is just too much.
     
  11. GnarlyPadz

    GnarlyPadz Bobtail Member

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    Appreciate the detailed insight—seriously helpful.

    You're absolutely right about how airbags are used in freight—especially with pallets and dunnage—and I totally agree that nothing replaces proper straps or chains.

    I’m not from the freight industry myself, so hearing exactly how things are secured and where failure points happen is exactly what I was hoping to learn from this group.

    Just to clarify, the concept wasn’t to use the wedge in place of straps or to strap it directly to cargo. It was originally designed to strap onto vertical bars or structural points inside racks or trailers, then inflate to act as a gap filler or stabilizer, helping reduce movement for lighter loads or in awkward spaces—not heavy freight or pallets.

    I came from the surf world, where these were used to prevent board pressure damage and bounce while riding e-bikes at speed. I figured it might cross over for things like box trucks, vans, or pickups—but I can see how in freight, redundancy and burst risk make that a much bigger issue.

    Thanks again for the thoughtful breakdown—this kind of feedback helps a ton as I figure out if and where this could be useful outside of its original surf use case.
     
    tscottme and Accidental Trucker Thank this.
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