JWAC heat exchanger leak test

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by mile marker 27, Mar 11, 2026.

  1. mile marker 27

    mile marker 27 Road Train Member

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    What psi do y’all recommend testing this heat exchanger? Was thinking 5-10psi and soapy water. IMG_7732.jpeg IMG_7734.jpeg IMG_7735.jpeg
     
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  3. AModelCat

    AModelCat Road Train Member

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    IMO the best way to test is to submerge it in hot water and pressure it up to whatever the rating is on the rad cap.
     
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  4. mile marker 27

    mile marker 27 Road Train Member

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    Any particular reason for hot water?
     
  5. AModelCat

    AModelCat Road Train Member

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    Sometimes leaks only show up when hot. I haven't tested a lot of heat exchangers but I usually do it with hot water and again with cold to make sure.
     
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  6. Diesel Dave

    Diesel Dave Last Few of the OUTLAWS

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    I knew a someone several moons ago that built a custom BC1, ceramic pistons etc….. he put a air to air for a after cooler. Kept the pyro down, and would keep up with the kitties back then. Before the electronic era….
     
  7. mile marker 27

    mile marker 27 Road Train Member

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    If this were not going in a COE or it was my engine, I’d put an N14 intake and charge air cooler on.
     
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  8. W923

    W923 Road Train Member

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    Would definitely be the way to go
    Definitely make sure it’s submerged and I would probably test to 20 psi or a little more.
    Usually if they leak there’s antifreeze residue on them
     
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