got a mid ‘90’s KW T800, Cat w/super 10. How difficult would it be for a couple ‘shade tree’ mechanics/drivers to adjust the clutch, and trans brake? I have always been the one who sat in the seat and pushed the clutch in when the mechanic told me to.
And special tools needed?
Clutch adjustment,,,,,,
Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Lazer, May 21, 2021.
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It’s a good idea to check your clutch brake for wear and replace if needed.
There’s some good YouTube videos on how to adjust your clutch that you can view.RockinChair Thanks this. -
Cut a wood 2x4 long enough to fit between the seat and pedal to hold the clutch pedal down right before the “squeeze” spot on brake so you don’t need to climb in and out of cab or need a helper.
spsauerland Thanks this. -
Buy a starter button from tool supplier, and a adjustable hood prop. Key off hook starter button to start B+, and signal post. Hood prop on clutch. 5/8 deep well and pry bar for easy pedal. 9/16 for value clutch, or spanner wrench for manual lug type. Make all internal adjustment to set 1/2 air gap between brake and release bearing. This adjust free travel, may need to increase or decrease slightly depending on application. Then adjust linkage for 1/4 air gap between fork and bearing. I personally use a old hand file that measure correctly. The 1/2 i eyeball, but have made a fork out of bolts and a leveling rod for employees to have a gauge.
Make sure no one screwed with pedal stop to change things.John E. Thanks this. -
Will get to it this next week, truck as been fence row parked for about 7 or 8 years. Got just about everything checked over, lube, oil, filter, are next on the list, then off to the inspection station, then have the fuel tank recertification (VIK, EPA). Need new heater blower switch, new engine temp sensor.
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Drive square of a long 1/2" drive extension is literally the perfect tool for measuring the clearance.
BoxCarKidd and Dino soar Thank this. -
Don't touch the linkage. Not unless someone before you messed around with it. All adjustment "should" be done at the clutch itself.
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No linkage adjustment controls clutch brake squeeze.Final Drive Thanks this. -
If you ever get the chance to adjust a clutch on 1955-72 Pete or a Diamond T let me know how to adjust the brake squeeze by pedal or linkage. The pedal goes straight thru the toe board and down to the cross shaft. Directly bolted to it like a farm tractor.
I’ve always done like the old book that came with the truck. Hold pedal down with stick and adjust ring till there is 2”-2 1/2” free play and 1/8” gap between throwout bearing and cross shaft claws. The brake gap has always been very close to 1/2” give or take that way.spsauerland and jamespmack Thank this. -
Pull or push type clutch?BoxCarKidd Thanks this.
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