C15 exhaust sleeve failures

Discussion in 'Trucks [ Eighteen Wheelers ]' started by 1roadie, Jan 26, 2012.

  1. 1roadie

    1roadie Bobtail Member

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    Jan 26, 2012
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    Anyone have info on the CAT exhaust sleeve failures? are they failing at the weld? what seems to be the cause for these failures, is it mainly due to the extreme exhaust temperatures and the thermal cycling they are exposed to?
    looking for how bad the problem is, so I can research best solutions without excessive cost of advanced alloys instead of 304 stainless.
     
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  3. Jfaulk99

    Jfaulk99 Road Train Member

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    Mine failed at the weld. Good clean break, turbos didn't like it though and neither did the checkbook.
     
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  4. kalh7

    kalh7 Light Load Member

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    had one that came loose. only noticed it when the turbos started making different noises and took it to the shop. tore up both turbos, cat paid the bill. got lucky was still under warranty.
     
  5. Jas

    Jas Medium Load Member

    Not the best solution but the most cost effective and the only one 100% guaranteed to not have a repeat failure is to leave the sleeves out completely.
     
  6. Jfaulk99

    Jfaulk99 Road Train Member

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    I agree, I should have done that but though since it made it 400k before the first failure maybe the newer ones would last longer......or they should make a turbine wheel that will survive a high speed chunk of stainless.:biggrin_2559:

    [​IMG]
     
  7. 07-379Pete

    07-379Pete Crusty Commando-Pete

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    Thats one clean burning motor! No soot anywhere, the EPA should be so proud.:biggrin_2559:
     
  8. kalh7

    kalh7 Light Load Member

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    [​IMG]

    here is what was left of mine.
     
  9. JohnP3

    JohnP3 Road Train Member

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    I worked at Freightliner and did the same truck twice, He brought it in for something else and I could hear the rattling of anouther failure, he was furious with me saying it was my fault, I called Cat and got him in earlier. He went in and they had a whole line of trucks everyone of them getting the same thing. He came right over and apologised. I loved those Acerts.
    I retired but in the neighborhood they are removing and re powering all the logging trucks that had the new Cats.
     
  10. DL550CAT

    DL550CAT Road Train Member

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    Can you post the number of the places removing the Cats I am looking for one to power a glider I am going to have built.
     
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  11. SmokinCAT

    SmokinCAT Road Train Member

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    Hillsboro, OH./ Adrian, MI
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    I would think that the repowering a truck over an exhaust sleeve seems a little excessive, especially when the gasket without the sleeve can be gotten from cat.
     
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