2007 D13 - Fuel/Water Separator

Discussion in 'Volvo Forum' started by SJ Trucking, May 3, 2018.

  1. SJ Trucking

    SJ Trucking Bobtail Member

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    May 3, 2018
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    I am noticing the fuel in the fuel/water separator is really dark, almost black. Thought about getting an analysis done on a sample. Rubber from old fuel lines? Any ideas? Truck also sputters on a hill. Sputtering from collapsing fuel lines? Recently replaced DPF system completely, newer style conical injectors and recent EGR valve replacement. Unrelated replacements include an air compressor and clutch job. 592,000 on truck. Any suggestions would be greatly appreciated.
     
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  3. flood

    flood Road Train Member

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    have you LOOKED in your fuel tanks....??
    pull the filter and FEEL the black stuff.
    if it feels slimy it algae
    if it sticky like tar it's aspartame

    both are a pain to got out
     
  4. nasriza

    nasriza Road Train Member

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    its probably compression and exhaust in the fuel.
     
  5. SJ Trucking

    SJ Trucking Bobtail Member

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    May 3, 2018
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    How do we fix this? Is it injector cups leaking or a valve in the head burnt? Newer style conical injectors hae been installed but I don’t know if the cups were replaced. I know they should have when the injectors were installed but nothing says they did the job correctly.
     
  6. nasriza

    nasriza Road Train Member

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    do u have long crank times or best way to install clear line in the head return and see if compression is present.
     
  7. SJ Trucking

    SJ Trucking Bobtail Member

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    May 3, 2018
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    No, cranking is not a problem. Starts quickly and idles very smooth. Just that slight sputter on a pull uphill.
     
  8. nasriza

    nasriza Road Train Member

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    you have to install the return line from the head to the housing see thru line to see if any compression is present in the fuel system, this is volvo sickness i dont know how many times its the problem
     
  9. Lucky Dog

    Lucky Dog Light Load Member

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    Jan 7, 2012
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    Ok, I’ll try that. If there is compression there, is it from a bad injector cup? Thx
     
  10. Johny41

    Johny41 Road Train Member

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    Ontario, Canada
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    Same problem, D13, 2010,1.1 mil miles, I spent 5500$ cad on new injectors 3 weeks ago. I replaced the water separator and fuel filter twice after injector job was done . I drove it 8000 miles, burned some fuel hopping was dirty in tanks, still the water separtor i installed Saturday gets black. I wouldn't worry about it, but my motor seems weak, doesn't pull right.
    Could this be caused by something more sinister, cracked head around injector bore?
     
  11. nasriza

    nasriza Road Train Member

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    this is not very likely if the head was cracked around the bore truck wouldn't be running to much air would get in the fuel system. so that would be out of the question. the only place they have in common between compression and exhaust is the head nothing else. other than that volvo runs fuel lines all separate.
     
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