Doing a PM service on my truck (CAT 3406E) while replacing fuel filters I did the usual ,fill them with clean fuel (through filter side) till full, water separator o-ring replaced, everything seemed to seat nicely. Went to prime and it was a little easy at first and then firmed up. Great. After 5 or so firm pumps went completely loose. Not so great. I loosened the bleed screw, got some bubbles, got fuel flowing, still loose. Checked filters again, still topped off. Took of o-ring off and placed it again in case it didn’t seat correctly. Pump still loose. Bled air again and then for a third time and now I guess that bolt has decided to retire and totally stripped its threads… It screws down, just not very tight and will just keep turning. Question is did I probably have fuel pressure and my hand pump just by chance failed? Pretty sure I should replace the bleeder before attempting to crank over, that would probably bring air into the system. Refilling the engine oil now. I had the oil filter off for the first half of this and put it on filled in between bleed attempts. Pretty sure that doesn’t matter, but I usually deal with everything oil related first.
Feel embarrassed having to ask this, but what the heck went wrong with this simple task?
Thanks in advance.
It’s just a simple PM
Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Straight Diesel, May 25, 2026 at 9:13 AM.
-
-
Trucking Jobs in 30 seconds
Every month 400 people find a job with the help of TruckersReport.
-
When you say you replaced the O ring, are you talking about the one for the body of the metal screen?
Yeah, you gotta fix that bleeder first. -
It’s the one that comes with the water separator. Fits over the threads on the housing.
Big Road Skateboard Thanks this. -
I'd say get that bleeder fixed, pull the filters and refill, then reevaluate
-
I’m trying to figure out how this happened in the first place before the bleeder stripped out. I loosened and tightened back down twice and it’s stripped on the 3rd time down
-
That's good and all, but you can't even start trying to diagnose with the bleeder effed.
Trucking Jobs in 30 seconds
Every month 400 people find a job with the help of TruckersReport.