Kenworth leaf spring popping sound

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Eddy.T, Dec 31, 2024.

  1. Eddy.T

    Eddy.T Bobtail Member

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    Sep 12, 2022
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    Hello Folks
    Kenworth T680 2020 making popping sound while making right and left turns, the sound comes from driver side leaf spring, the same popping sound comes when truck is running ideal and turning the steering with applying padel brakes.
    The driver side leaf spring shifting (front side) upwards when steering moves and back to normal when tires straight.
    Did new front axle bushings on both sides, new U bolt, U bolt torque at 500 ftp.
    There is very little play on driver side kingpin, when right tire is jacked up, no popping sound.
    Need help please, don't want to keep spending money blindly.
    Thanks for your suggestions
     
    Last edited: Dec 31, 2024
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  3. 201

    201 Road Train Member

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    Dry or worn shackle bushings will cause a popping sound.
     
    Jordonh and mitrucker Thank this.
  4. ElmerFudpucker

    ElmerFudpucker Road Train Member

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    Did they weld the new pin bushings in? I did mine. Supposed to be press out and press in. No welding required. Well the new bushings would slip inside the spring with a heavy load on.

    a couple tack welds on each bushing and no more popping. I even added locktite when they were first installed.
     
  5. Eddy.T

    Eddy.T Bobtail Member

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    Sep 12, 2022
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    Mechanic replaced all 3 bushing, 2 on leaf springs and 1 on hanger. They were slip in bushing, he add grease while inserting.
    I don't think so welding the bushing will solve the issue because mine leaf spring shifting upwards and than comes to original position.
     
    Rideandrepair Thanks this.
  6. Big Road Skateboard

    Big Road Skateboard Road Train Member

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    It's not shifting up and down, it's shifting side to side.

    There should be shims to take up any free space between the shackle and spring eye/spring hanger. The popping does not happen because of worn bushings.

    BTW, there are no slip in bushings. If they slip in, it's because the spring eye or hanger has worn too far.
     
  7. Eddy.T

    Eddy.T Bobtail Member

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    Sep 12, 2022
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    It's shifting up and down, the gap between 2 leaf springs increases, I feel the gap increasing and I did not see any space to add shims.
    The bushings were inserted by press machine they are not worn.
     
  8. Big Road Skateboard

    Big Road Skateboard Road Train Member

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    How did you come to this conclusion? By feel, sight?
     
    AModelCat Thanks this.
  9. AModelCat

    AModelCat Road Train Member

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    Hopefully they didn't put those rubber bushings in. Back in the mid to late 2000's we converted a bunch of trucks back to the old greasable style threaded pins. The rubber ones just wouldn't hold up.
     
  10. Eddy.T

    Eddy.T Bobtail Member

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    Sep 12, 2022
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    I put my hand on both leaf springs are feel shifting upwards.
     
  11. Big Road Skateboard

    Big Road Skateboard Road Train Member

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    You got long arms if you did that while going around a corner.

    I'm not saying you're wrong about your diagnosis (yes I am), but your wrong about your diagnosis.

    Your popping noise is not from up and down movement.
     
    D.Tibbitt and ElmerFudpucker Thank this.
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