Stretched

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Hardy541, Oct 2, 2021.

  1. Hardy541

    Hardy541 Bobtail Member

    29
    89
    Nov 27, 2018
    Burns, OR
    0
    Nothing beats the looks of a stretched cabover with a frame rail plate to make a smooth deck it’s time to start building mine and have a couple of questions. To make it flush mount how are you doing it? I have a couple ideas. I’ll also be attached lighting to the bottom of the plate, thinking weld some tabs, pros and cons to doing that?
    65344A98-69CA-47D9-A474-9BE3990D30FF.jpeg
     
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  3. wore out

    wore out Numbered Classic

    14,338
    173,921
    Jun 5, 2013
    CHASIN THE DEVIL'S HERD
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    L brackets bolted to the side of frame that go to the bottom of top frame rail. Lay your plate on top of them drill the holes all the way through. Using a chop saw cut the bolt heads off and plug weld them in the plate. Use patience and a tiger paw wheel on a 4” grinder to smooth out the weld. When your done you’ll never see the welds and you have a smooth clean top.
     
  4. BoxCarKidd

    BoxCarKidd Road Train Member

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    Aug 26, 2014
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    The first one we did followed an old Peterbilt manual I believe. Top to bottom of the rail cut at a 45. Top and bottom flange continued on at a 30 degree angle. Frame behind cab was set on blocks and the cut off was aligned to it. When a weld cools it pulls and you can find yourself out of wack real quick.
    Later we just cut them straight in the center of a cross member or added a cross member there. Sleeves in some cases. As you get longer more cross members per foot should be used to my understanding.
    I like wore outs idea of L brackets.
     
  5. wore out

    wore out Numbered Classic

    14,338
    173,921
    Jun 5, 2013
    CHASIN THE DEVIL'S HERD
    0
    Those were just for the deck plate between the rails. I may have misunderstood I thought that’s what he was asking was the deck plate.

    if stretching see above that’s how we done it
     
    Hardy541 Thanks this.
  6. Hardy541

    Hardy541 Bobtail Member

    29
    89
    Nov 27, 2018
    Burns, OR
    0
    Yep stretch is already finished, sitting at 14’ 3” between back of cab and the front of the 5th wheel slider Just figuring out mounting for the deck plate
     
  7. Hardy541

    Hardy541 Bobtail Member

    29
    89
    Nov 27, 2018
    Burns, OR
    0
    I like that L bracket idea, I was also thinking 2 tabs per crossmember welded to the bottom of the plate and bolted to the crossmember. The crossmembers with bolts on the top side the bolts would be replaced with studs welded to the bottom of the plate. Kinda tossing ideas around lol relocating batteries and air conditioning tanks to inside the frame rails also
    5CF7ACB4-D632-46D8-9150-78DA43664492.jpeg
    it’d be a plate in that black square welded to the deck plate lol obviously not on this one since the bolts will be studs
    720515FB-FA7D-4DF7-8446-67A4CD45D2B0.jpeg
     
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