ddec 3-4 12.7 whistle while under load when building air.

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by dberset, Oct 23, 2022.

  1. dberset

    dberset Light Load Member

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    I have a ddec 3-4 12.7. I’ve had a whistling noise for about two years that I’ve been trying to nail down. Yesterday I noticed that it will only do it when the compressor is building air. It will only happen under moderate to full power, not at idle. I have changed the hose from the intake to the compressor a few months ago with no change, still happens. Now I noticed it was only when building air. Any ideas? Is there a direct path for boost pressure through that intake hose out through the safety valve when the governor calls for air? That is the only thing I can think of.
     
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  3. blairandgretchen

    blairandgretchen Road Train Member

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    I’ve had that high pitch whistle from boots not clamped tightly.

    I think there is a torque down procedure for them to stretch and seat.

    Have you eliminated the boots?
     
  4. Bean Jr.

    Bean Jr. Road Train Member

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    I would look at your airlines from the compressor to the dryer. My guess is that you've got a leak in that line.
     
  5. dberset

    dberset Light Load Member

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    I need to add one more thing that you should know.
    The whistle noise is variable with your foot input. It’s not. Constant unless you’re hammer down.
     
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  6. dberset

    dberset Light Load Member

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    Noise only occurs when compressor is building air. As soon as it purges the whistle stops.
     
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  7. baha

    baha Road Train Member

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    CK the flex part of air line coming out of air compressor it will only leak when it's building air and will leave you on the side of the road when it gives up! And is a shut down if you have a dot inspection?
     
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  8. dberset

    dberset Light Load Member

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    that makes sense. It would have a direct path from the turbo to the air dryer when building air. Ill investigate. Thanks
     
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  9. Bean Jr.

    Bean Jr. Road Train Member

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    But if it's leaking, it will leak whether the compressor is cycling or not. Remember, just like the turbo is providing boost to the engine, it's providing boost to the compressor.
     
  10. dberset

    dberset Light Load Member

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    I’m going to take a dive into it when I get home maybe it’ll put out enough air with the red knob pushed in at 1000-1200 rpm to find a leak with soapy water. I’ll give it a visual tomorrow also in the daylight.
    Thanks again for the insight. I would have never even went in that direction.
     
  11. BoxCarKidd

    BoxCarKidd Road Train Member

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    ? When the compressor is not building air are the intake valves not held open and the exhaust valve stay closed. No air would go to the outlet hose unless the exhaust valves are bad.
    Air from the governor opens the intake valves but also unloads the dryer. Would the compressor outlet line not be relieved of pressure?
    If not the discharge line could it not possibly be the dryer?
     
    Bean Jr. Thanks this.
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