Intermittent WARN ENG light '01 9400 12.7

Discussion in 'International Forum' started by double yellow, Mar 6, 2016.

  1. double yellow

    double yellow Road Train Member

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    I've been getting an increasingly frequent, but still intermittent, "warn eng" light on my 9400. Typically it occurs right at the crest of a hill as the engine is coming off load (and as your stomach rises in your chest). It'll come on for a few seconds, then turn off. Often I'll smell a faint odor of burning electronics from the dash shortly after it occurs.


    Flash codes are 31 ( Aux. High Side Output Open Circuit or Short to Ground ) and 43 ( coolant low ).

    I believe both of those codes are old (I never fixed the code 31, but definitely took care of the code 43 with a new coolant sensor).



    When the light is actually illuminated, the scan gauge will detect a trouble code:

    1...52...03...17

    "1" is the 1st code stored in the scan gauge.

    "52" is the diagnostic trouble code (ECM A/D Conversion Fail???)

    "3" is the failure mode (voltage above normal or shorted high)

    "17" is the number of times the code has been triggered.


    I've peaked behind the switch panel (where I'm pretty sure the smell comes from), but I can't spot any obviously burnt wires or connections. Jiggling various wires with the engine idling does not trip the light.

    What should I do next? If this intermitten fault were to fail permanently, what problems could it cause?


    @Heavyd
     
    blairandgretchen Thanks this.
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  3. sawmill

    sawmill Road Train Member

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    If you suspect wires getting hot maybe looking around with the help of an infrared thermometer will help. No doubt they'll be hot enough to detect with infrared before they are hot enough to change color and be plainly visible.
     
    double yellow Thanks this.
  4. Old Man

    Old Man Road Train Member

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    I believe the only thing inside that talks to the ecm is the foot pedals, throttle,brake and clutch, cruise control switch and jakes.
    Look at those switches and make sure your comp insurance is paid.
    If it starts on fire you have to stop some hero truck driver from putting it out.
     
    cnsper and double yellow Thank this.
  5. AModelCat

    AModelCat Road Train Member

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    A/D converter I believe converts the analog sine wave generated by a speed sensor into a digital signal that the ECM can then interpret. I would say check your power and grounds to ECM as a start. I'm sure HD will be around sooner or later to point you in a clearer direction.
     
    double yellow Thanks this.
  6. double yellow

    double yellow Road Train Member

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    Ah! that makes sense. My mechanical odometer has also recently been hanging up so I'd been relying on the scangauge ecm odometer.
     
  7. Heavyd

    Heavyd Road Train Member

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    Detroit engine? That code is for analog to digital conversion fail. This happens inside the ECM. We don't see these anymore. I haven't really worked on one for many years now. But like the others said, make sure your power and grounds to the engine are good. With the smell just be sure to double check the main power feeds to the cab and check for any wiring hanging low around the exhaust side of the engine.
     
    double yellow Thanks this.
  8. Old Man

    Old Man Road Train Member

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    When my speed sensor was bad speed display on scan gage would not start until 5-7 mph, after sensor it would start at 0 and then 1,2,3 very smoothly
    I also got a lot of odd codes that quit after changing the speed sensor.
     
    double yellow Thanks this.
  9. double yellow

    double yellow Road Train Member

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    Pretty sure I found the problem -- a shoddy installation of an aftermarket fan switch. Dunno how it got analog/digital out of that, but the orange light seems to have gone away after re-wrapping a chafed wire
     
    Heavyd Thanks this.
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