X15 EGR Issue

Ive got an X15 Performance that keeps throwing FC3383.
Engine Exhaust Gas Recirculation (EGR) System - Data Valid But Above Normal Operating Range - Moderately Severe Level

Seems like it is measuring EGR when it shouldnt. I have had this code log at valve 0% open, 33% open and 34% open.

Ive cleaned the EGR venturi, replaced the EGR differential pressure sensor, replaced the BARO sensor as well.

Code seems to come back on the second trip after working on this thing.

Each time I have noticed a lot of condensation on the EGR differential pressure sensor, not coolant.

Anyone have any ideas where to go next?

 

I have replaced the EGR valve as soon as I saw it threw this code when the valve was commanded 0% open.

Ive got access to quickserve. I have followed the TS, all thats left is to measure for a restricted exhaust, it was all split apart and reassembled a month ago though and should be ok.

 

I have not tested the wiring yet. The thing that really baffles me and is likely the cause of this is excessive moisture on the sensor.

The aftertreatment was disassembled because of external exhaust leaks.

Each time the sensor is removed the tech has noted condensation in the sensor.
The EGR venturi has been cleaned repeatedly for this same fault code.

I just went and removed this sensor and checked and sure enough it is soaking wet enough to use a dropper and suck the fluid out and put on a refractometer to verify freeze point. 0 Deg C. Which eliminates this as coolant.

 

This unit has logged this code a couple more times, both times EGR valve 0% open. EGR differential pressure reads 0.7 InHG. Pulled the sensor and it is dripping wet.

 

This unit worked fine all sumer and now that we are hovering around 0 degrees C here in northern Canada the code is back....anyone have this before?