Switching to locking differential cost/practical?

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by BronsonA14, Nov 1, 2025.

  1. BronsonA14

    BronsonA14 Bobtail Member

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    Have a 93 Freightliner and front differential will need some attention soon as ring gear has a chipped tooth. When I was working on it last time merritor parts breakdown showed what appeared to be stuff to make it a limited slip. They had a name for it but can’t remember. Can this be done and would it be very beneficial? If not, what would it take to make it an air lock? My thoughts are even having one locking diff should get you out of most trouble as it always seems when I get stuck I have 2 sets of wheel spinning cross cross. It’s a Rockwell 20145
     
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  3. W923

    W923 Road Train Member

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    Being able to make 3 wheels spin instead of 2 will definitely help especially if you’re stuck because the ground is uneven.
    I don’t know what is available as far as a posi type setup….actually I don’t think they make that for those
    There were some Detroit lockers for some of the older Rockwells though.
    In my opinion what you want is an air locker which you will have full control over. Unfortunately you will need a different diff housing because the one you currently have doesn’t have the right machining and or cast features. You will also need at minimum one half of the diff case that has the spline on the end and the associated parts. You will be better off finding a rebuildable unit or one already rebuilt. You will also need one new axle shaft that has a longer spline for the sliding half of the locker
     
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  4. BronsonA14

    BronsonA14 Bobtail Member

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    Yikes. Not wanting to go to that much trouble. The name just came to me. I think on the Merrittor breakdown they called it “no-spin” I suppose as their name for “posi-trac.” I saved the breakdown somewhere. I’ll see if I can find it and post it later
     
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  5. W923

    W923 Road Train Member

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    The Detroit lockers for old Rockwell are astronomically expensive
    I don’t know how mechanical you are…..must be somewhat if you’re looking at parts breakdowns…but you can probably find a core and rebuild yourself. If you buy wisely it can be done without much money or trouble
     
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  6. BronsonA14

    BronsonA14 Bobtail Member

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    Sounds like from what you’re saying I’d need to change though I’d be about as well off to just swap the whole axle wouldn’t I?
     
  7. W923

    W923 Road Train Member

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    Maybe….but then you’re going to need an alignment to and despite the amount of technology they have to do that nowadays it still seems to be far from an exact science
    If you were already going to swap the center section the only extra part would be the double splined axle shaft
    Personally I would not swap the whole axle unless the housing has problems
     
  8. BoxCarKidd

    BoxCarKidd Road Train Member

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    I have only ever seen one heavy truck differential with a Detroit locker type set up. The carrier was full of clutch discs. The owner wanted lower gears for their fertilizer spreader truck. They dumped the locker for lower gearing. Kerns in Atlanta hooked me up with what was needed. That locker must have been very odd because it was sitting on a brake drum off to the side when I went back several months later.
    We changed a single axle FL70? over to a locker. Had to have a long splined axle as mentioned. Also had to grind the side of the bango housing to clear the shift fork. Kerns set us up with that also.
    Should be someone in your area that came help you as well. However as W923 said that may not be available for your application.
     
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