2003 ISX issue

Discussion in 'Volvo Forum' started by rogueunh, May 27, 2013.

  1. rogueunh

    rogueunh Road Train Member

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    At initial start up every morning, engine rpm's will bounce up and down violently for a couple minutes. Once warmed up, runs fine.

    Also, about two days per week, it takes A LOT of cranking to get engine to start.

    Assuming this is some kind of fuel issue, such as losing it's prime overnight or something?

    Any thoughts?
     
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  3. JayTee

    JayTee Light Load Member

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    When you turn the key you should hear a small electric pump running which Cummins feels they need on an ISX. Try waiting 20 seconds or so before you turn it over, could just be that you are losing your prime as you said.
     
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  4. jinxutoo2013

    jinxutoo2013 Bobtail Member

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    I have the same problem in a 2003 Int. From my research I think my problem is the check valve that keeps the fuel from running backwards when I shut the engine off.
    You can go to youtube and research this.
    gonna change mine out next week.
     
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  5. Johny41

    Johny41 Road Train Member

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    I don't know about Cummins, but I had same symptoms in my Volvo D13, and was caused injector cups leak; I ignored this hard starting symptoms and drive, after few days the leak was worst, caused the cylinders to misfire, got stuck on the shoulder/ramp on I-55 in MO, and paid for towing to Volvo in Sikeston, MO. I would suggest to take it in shop, get a fuel system pressure check, before you waste $$$ like myself on towing.
     
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  6. Heavyd

    Heavyd Road Train Member

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    Yes, check for the electric primer pump operation at key on. It should run for 2 minutes. Also, check for fuel leaking or seeping from around the electric pump. They do start to leak after time. The priming pump is on the suction side of the main fuel system, so if the priming pump is leaking externally when it is running, the fuel system can suck air from it when it is not.
     
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  7. rogueunh

    rogueunh Road Train Member

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    Thanks guys. I'll check the pump, and then maybe leaks that is losing the prime.
     
  8. boneebone

    boneebone Road Train Member

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    Does your truck have a Davco 382 Fuel Processor?
     
  9. rogueunh

    rogueunh Road Train Member

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    Just figured I'd update this. The problem was the "lift pump" as they call it, or the electric fuel pump just before the filter. I started it up with the hood open, and it had a small leak. Replaced it, now everything running good.
     
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