5EK Rebuild

Discussion in 'Trucks [ Eighteen Wheelers ]' started by Dannyac500, Nov 21, 2013.

  1. Dannyac500

    Dannyac500 Bobtail Member

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    Nov 21, 2013
    Maine
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    Hey everyone,

    Im new to the forum but have done a lot of reading on here. Im getting to the point of doing an overhaul on my 5EK cat. I have been told be several people it cannot be built to a 550. The truck is a 96, built in May of 1995. The serial is 5EK2XXXX (not sure of the last 4 digits). On the tag it says 435/455 Hp and it is supposively turned to 455 according to Cat. The extra HP would be nice always pulling 100k+. Anyone have any input on this?

    Thanks in advance
     
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  3. little cat 500

    little cat 500 Road Train Member

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    Jan 17, 2010
    Abbottstown PA
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    cat might not make it a 550 but it can be a 550 with the right ser# for liner kits might need a cam i think some of the early cat had a diff cam but im sure some body will let you know what ya need
     
  4. Dannyac500

    Dannyac500 Bobtail Member

    15
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    Nov 21, 2013
    Maine
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    I figured Cam, turbo, injectors, piston kits....all which would be done under a normal inframe. Then an ECM flash.
    Thanks for the reply and i am interested to hear what others have to say.
     
  5. Caterpillar Cowboy

    Caterpillar Cowboy Heavy Load Member

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    Nov 11, 2010
    Wyoming
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    I think they meant if a guy was to just go and flash your ECM that he'd cook his motor. If you rebuild the motor using the 550 parts and then have the ECM flashed I don't think you'd have any problem.
     
  6. morehp

    morehp Medium Load Member

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    Jun 18, 2012
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    Pm me the correct serial number and I will check it out for you.
     
  7. Gear head

    Gear head Medium Load Member

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    Apr 1, 2012
    Belair,md
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    Use 58 inj. 800 hp cam and right cylinder packs and you got a good motor. I have built 3 great motors 7.0mpg driven right. I will find the right part number for cam. I am sure someone knows the full part number of the injectors.
     
  8. bull hauler

    bull hauler Medium Load Member

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    Apr 23, 2012
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    Ive got dang near same motor as u, 1995 5ek 25xxx heres what mine has done to it,
    600 hp cam
    pdi turbo
    port and polished manifold
    injectors at 5232
    600hp 5ds ecm file
    fuel temp wire
    straight piped
    swapped out stock cat fuel water sep filter head for an aftermarket one that flows 150gph only pullin 3 of vac, this was one of the best things i did, plus got rid of all 90 elbows on suction side of fuel pump
    upped fuel pressure 10#

    My motor runs pretty cool, egts never over 700 on a hard pull, water temp runs cool, i have no issues at all, ive never had it dynoed so not really sure where its at, it pulls like a train and gets in the mid 6's for mpg pullin a rack. I would think mine is all of 600hp or more and it runs great

    Just curious what issues or symptoms ur having that u feel u gotta rebuild it?
     
  9. Dannyac500

    Dannyac500 Bobtail Member

    15
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    Nov 21, 2013
    Maine
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    Sounds like you have a lot of work done to it. So you started with a 435/455 as well? Mine needs a head gasket. Got 550k on the rebuild
     
  10. Dannyac500

    Dannyac500 Bobtail Member

    15
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    Nov 21, 2013
    Maine
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    I cant PM yet but i was previously incorrect on my # The motor is actually a 5EK49726

    Thanks
    Danny
     
  11. bull hauler

    bull hauler Medium Load Member

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    Apr 23, 2012
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    Yep started at 435, i was told our blocks can handle up to 700ish hp without issues, i think makin sure the motor has enough air flow for the fuel helps alot keeping all temps down.

    My bud has a 6nz with a hot ecm file but he wont spend money on aftermarket turbo and runs a crappy stock cat turbo, his egts are 900-1200 which imo is really dumb

    When the head gasket went any damage happen?
     
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