Injector cutout test

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Rideandrepair, Nov 18, 2019.

  1. Rideandrepair

    Rideandrepair Road Train Member

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    I’m wondering if I can do a cutout test manually, without a computer. Either by disconnecting one or both wires to the selinoid, or even get fancy and make up a board with 6 toggle switches, maybe alligator clips or small nuts/ bolts connectors, in between harness and injectors. Any Ideas or reasons it would be a bad idea? Any possible damage to ecm or any other components?
     
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  3. Mike250rs

    Mike250rs Heavy Load Member

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    DYI style..
    Get both connectors for the the harness where it plugs into the ECM
    Wire your toggle switches to the new connectors.

    I avoid splicing or cutting into harness when humanly possible.
     
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  4. Goodysnap

    Goodysnap Road Train Member

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    What are you working on and what exactly are you trying to accomplish? What type of injector/fuel system? I would be nervous about accidentally shorting out the wiring and taking out the driver in the ECM. I certainly would never try it running. Injector voltages can be up there and knock you on your arse, maybe permanently.
     
  5. Rideandrepair

    Rideandrepair Road Train Member

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    It’s a 99 2.7, I wondered about that also, how much juice those little solid wires have.Seems disconnecting an injector and then checking for a difference in the way it runs, wouldn’t hurt any, no different than a broken harness wire would.
     
  6. spyder7723

    spyder7723 Road Train Member

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    Fry the ecm and you will have wished your spent 800 bucks on the proper tools for the job
     
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  7. Rideandrepair

    Rideandrepair Road Train Member

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    That’s why I’m asking.
     
  8. Goodysnap

    Goodysnap Road Train Member

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    If I was in your shoes and didn't have tooling to perform the test, what would I do you ask?

    Invest in a Flir thermal imager. With a noticable miss there is lack of power. Where there is lack of power there is lack of heat. Shoot the manifold on start up or when it's missing and you have found your coldest hole and your likely offender. You also have a good data comparission that means something.

    Plus you dont have to take anything apart. You also have the tool to use again on other issues.
     
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  9. Rideandrepair

    Rideandrepair Road Train Member

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    Genius!!! I like it, thanks. Much easier than my idea. I’m pretty sure it’s # 4, just tired of guessing. Thanks, I’ll update, in a couple days.
     
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  10. spyder7723

    spyder7723 Road Train Member

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    An infrared temp gun is a very useful tool. I keep mine in the pocket behind the passenger seat and grab it every time I stop the truck. I'll walk around hitting the tires, axles and hubs.
     
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  11. Wvcoalpacker

    Wvcoalpacker Bobtail Member

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    I did this on my 6nz c15 but it took some trial and error. I blowed my test light but I figured out that if you touch anything that uses electricity to the injector wires ( where they connect to the injector) it will cut out that injector because then it don’t have enough volts to fire the injector. Also do not touch the wires with your bare hands lol it will light you up. Worse than a spark plug.
     
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