3406B/C piston bowl shape

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Shlurped, Dec 9, 2025.

  1. Shlurped

    Shlurped Bobtail Member

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    First time poster.

    I have a question about the narrow and wide piston bowl crown designs on B and C models. to my knowledge there is only 2 bowl designs and 2 fuel nozzles spray patterns to match the 2 bowl designs on a B model. Is the same true for the C models? Do they only have 2 bowl shapes and 2 nozzle spray patterns as well? 1979314

    The reason Im asking is I need to replace the crank in my 7FB and Im thinking about upgrading to a C and up model crank with the wide rod journals. I know IPD makes a enhanced durability 2 piece steel top aluminum skirt liner and piston kit 2.165" wrist pin size 14.6:1 compression ratio, the steel top crown IPD part number is 1258869, CAT makes a steel piston crown with the same 125-8869 part number.

    Now currently my 7FB has the same IPD enhanced durability 14.5:1 CR kit but that works with 8N1727 rods which are narrow bearing and 2" pin, and OR3421 nozzles. IPD steel piston crown part number is 1979314. Which according to IPD cross references to the CAT 1 piece 3412 aluminum piston part number 9Y4004.

    So my question would be is the bowl shape the same between the 3406C 125-5569 and the 3412 9Y4004? Im pretty sure both of these are the wide "shallow" bowl.

    My current piston measures 5.32" diameter across the top, 3.86" across the bowl, with the deepest part of the bowl being .637". So if anyone has a C model wide shallow bowl they can measure (cause thats what I think mine is, and not a narrow) that could answer my question too.

    I want to make sure before I got the route of buying a wide C crank or E crank, buying a set of 6 9Y6048 rods, and the 3406C enhanced durability kit. that it will actually match one of the two 3406B nozzle type for spray pattern.

    I guess the other way to answer my question is are there fuel nozzles in a B model that match the spray pattern of fuel a fuel nozzle in a C model?
     
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  3. Diesel Dave

    Diesel Dave Last Few of the OUTLAWS

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  4. wore out

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    Nothing really matches that piston but a 130-5187. That absolutely will not work on a B pump.
    OR-3425
    OR-8785 (7W-7031) new number sorry I can’t remember the number for the 3425 new. Both of these are close and many people run the 8785. Pressure is a little higher on the 8785. Pin time it do not advance it ANY. You do you’ll be sorry.

    I’ve hashed these motors to death. I’m not being rude or a dick. But usually a 100 questions follow the simple question. The search bar feature on here will tell you what you want to know and then some. Again I’m not being a Richard. I just don’t want to type it all out for the 100th time
     
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  5. Diesel Dave

    Diesel Dave Last Few of the OUTLAWS

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    You are 100% correct, seen you post plentiful of countless information on basically on the same thing over and over. I should’ve directed the OP to the search feature above, instead I tagged you, my Apologies. I understand it could get irritating especially when one is busy. And by absolutely no means, your not being a “Richard”. ;):cool:
     
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  6. wore out

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    I don’t mind being tagged a bit. I don’t mind helping a guy with a specific problem even if I’ve covered that one before. On these performance builds there is plenty of info already here for sure
     
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  7. Shlurped

    Shlurped Bobtail Member

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    Ive done a ton of research on this topic and there is info out there like you said, but from what I've read either the question didnt get fully answered or not quite the same scenario as what Im in. I dont typically make any posts on any forums until Im sure I do not have the exact answer Im looking for. There are quite a few posts on several forums were either the OP didnt follow up to answer at the end or the commenter who was answering never gave a complete answer to the OP.


    0R3425 = 7W7037

    Youre telling me the 7w7031 will work with my 7w3906 pump? the pop pressure wont be too high? BTW Ive read bad things about reman nozzles and people saying to just go new. Does CAT even make new nozzles? 0R-xxxx means theyve been re-maned. Opinions on aftermarket nozzles such as Interstate Mcbee? 1 of the 6 0R3421 nozzles that I put in as re-mans turns out it was lt was leaking fuel I guess out the top into the crankcase. 10k miles OCI, 10% fuel dilution.

    I did see on a SmokinCAT mentioned that the 0R8789 and 0r8790 are both nozzles that work with the 125-8869 C piston. 8789 being "hi power" and 8790 "less fuel". So would that mean they both have the same pattern but different fuel volume per squirt?
    SmokinCAT also stated that "any piston that matches the 8785 nozzle is a direct match to a 3421" So then if my current setup (piston crown & nozzle) is correct, and an 8785=3421, and an 8785=7031 and a 7031 is what IPD calls for with the 125-8869 C piston. So then my current 3421's should work with the 125-8869 C piston right?
     
  8. wore out

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    Again I’ve covered this. 3421’s are gonna haze at idle I’ve seen it,


    7W-7031 will work but not quite right your gonna have a smoke trail.
    Pop pressure will work on your pump


    8789 and 8790 will not work on your pump period.


    yes IPD says the 8785 works on that piston but it in fact isn’t right it’s close cause for the 10th time the 1258869 comes from a 4ZR gen set engine. 4ZR used a 130-5187 nozzle with a 140 degree spray cone. 18 degrees timing.

    None of these other nozzles use a 140 degree cone absolutely none. The 130-5187 also has higher pop pressure, and a 7 hole spray pattern not 6. So it uses 130-6634 plungers and barrels not the 130-6633 that the rest of the C’s use. They are also the only 7 hole spray pattern in any B or C.
    You want it to burn clean and not carbon pack that top ring your gonna use it or it won’t live long and you’ll blame parts and scratch your ### and cry. Put a C pump on it put the proper plungers and barrels in it and have the timing set with a meter. Anything less and within 200k you’re gonna be sorry.

    Let me explain to you the difference in me and all this other advice you read. I’ve first hand tried it, not sat on the ####ter surfing CAT SIS and turbo catalogs.
    I build 15 to 20 3406’s a year. Everyone is power hungry. My personal rig was 700 to the ground with conservative fuel. Had to shut it down at 1800 because the dyno was getting hot. I by no means think I know it all, but I’m #### sure not regurgitating info from any well respected source.


    Before you come at me with a B pump flows more than a C that’s ######## too.
     
  9. wore out

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    I’ll be honest here if you’re gonna put a crank in it etc what’s a pump?

    If it was me I’d leave the crank alone buy the b enhanced durability kit. The wide rods of a C ain’t enough to help it live. Just isn’t. All the V engines still use that narrow journal. And with you guessing on the injector that puts you in the same spot as the using the C kit since the B enhanced kit uses a 3408 HUEI piston. Same end result less money.
     
  10. Shlurped

    Shlurped Bobtail Member

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    I appreciate the answers, really do. Im also just curious in this as well. Im not trying to have my truck be a power house, never said I did, 425-500 is good plenty good. I knew the IPD B enhanced durability kit was modeled off a 3408 HEUI but never really thought about the piston design and if it was different or not to the 9Y4004. Is it? I still havent purchased any parts so this is why I'm asking these questions. The route Im going for this rebuild the only extra cost I'm gonna have in rebuilding it B vs C rotating assembly is just sourcing 6 C and up rods.

    The hazing at idle, do you know if that has to do with spray pattern/angle, fuel volume, pressure, or a combination?

    When I cleaned up my used piston ring lands there was quite a lot of carbon buildup in them already. I soaked em in gas overnight and cleaned them up with a pick and it took a solid 20 minutes to clean off all the buildup. I could argue the middle ringland was harder to clean out than the top, but both quite a lot, more than I would imagine for a piston with only 73000 miles on it. That a tell tale sign of a combustion issue?
     
  11. wore out

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    Piston design is completely different. As in the 9Y-4004 has a lot more meat from top ring land to top of piston which is why they can handle the high timing.

    the 160-1131 is also a small pin B 14.5 to 1 B piston used in the 5YG 460hp with the 3425 nozzle. They were a PEEC engine with 14.5 degrees initial timing. Wide bowl with a lot shorter distance from the top ring land.


    The 3408 HUEI piston is a wide bowl, and doesn’t even use the standard ring packs. Their rings are thinner, it’s also advised to use a split ring compressor to prevent from breaking the inner ring lands. If you use a universal or 1 piece taper the odds of that are really high. It resembles the 160-1131 way closer than the 9Y-4004. Sad IPD sells this #### and doesn’t understand what to sell with it. Because everyone thinks 14.5 compression is what sets the nozzle when in truth is bowl design, spray angle, and timing in the pump and advance.

    See another thing you run into is base timing on a 7 FB starts at 21 ends at 32 if your pushing it. Starts advancing at about
    1400 if your shooting for high side of OT spec.

    A 5yG starts at 14 and ends at the same 32 or so. But starts advancing at 1300. So see how using just the PEEC internals with a 7FB pump can get your mid range where you run and need power outta whack. And even with a meter you gotta split the difference. There’s no way to have perfect efficiency. Timing is more that hitting the bowl in the right place with the spray. It’s about hitting the bowl in the right place at the exact time in the pistons rotation to make optimal burn and power. So you go to ####ing with nozzles and pistons you have to choose, you can hit the bowl at the wrong time in regards to where the piston is in its circle or you can miss the bowl and hit the piston at the right place in its rotation. Finding some middle ground helps but it’s never right. Now I’ve really tried to simply that explanation I can give you the very technical one if you wish. Timing is the one part no one understands and this is the exact reason I spend hours helping people with the exact same problems cause their brain don’t get how I explain it. Some where here I helped a guy a while back get a B/C cross back together and running good. I posted pics of used pistons that showed these differences very well. I will also tell you that #### about this nozzle flows more that that is crap. Your flow is in your rack travel. The difference in most nozzles is crack pressure and spray angle. This is getting to be a book so I’ll stop there


    Yes that carbon is a combustion issue

    What’s the spray pattern on top the bowl look like that will tell you if it’s timing, bad nozzle or most likely your running a 160 degree thermostat and kick your fan on too often and it can’t ever get to operating temp.


    That rumor not to let a CAT get to 200 is a farce. They need to run at 190. Heat doesn’t crack a head. Pressure does. As in boiling coolant pressure or pressure from a blown head gasket due to low liner etc.
     
    Last edited: Dec 11, 2025
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