Espar Heater

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Electric, Jan 9, 2026.

  1. Electric

    Electric Bobtail Member

    35
    37
    Jun 5, 2016
    0
    20251031_143345.jpg I purchased a 2023 Peterbilt 389; however, it was built when the heater core was unavailable.
    I have since received the core and had it installed. The heater works; however, it does not heat the truck.
    The mechanic plumbed the exhaust into the vent used during regular sleeper heater operation.
    The area around the unit becomes hot; however, the hot air does not enter the sleeper; it pulls air in through the vent. The steel exhaust outside under the sleeper is working.
    I'm sure further adjustments to the installation are needed to resolve this; the question is where to start.
     
  2. Truckers Report Jobs

    Trucking Jobs in 30 seconds

    Every month 400 people find a job with the help of TruckersReport.

  3. sirjeff

    sirjeff Medium Load Member

    The Espar heater in my 23' 389 puts out through a vent very close to the heater near the floor.

    I imagine there isnt enough "umph" volume from the bunk heater to make it up through the sleeper hvac ducting
     
    ducnut Thanks this.
  4. Electric

    Electric Bobtail Member

    35
    37
    Jun 5, 2016
    0
    That's the same vent I'm having an issue with; the hose runs from the heater to it.
    However, when I placed a lit incense stick next to the vent, the smoke went into the vent, not out.
     
    blairandgretchen Thanks this.
  5. blairandgretchen

    blairandgretchen Road Train Member

    13,926
    76,498
    Dec 9, 2011
    South west Missouri
    0
    I had an Espar in the '01 KW - I don't think they were designed to be plumbed into the existing sleeper ducting.

    It had a separate heated air vent to the sleeper.
     
    Siinman Thanks this.
  6. blairandgretchen

    blairandgretchen Road Train Member

    13,926
    76,498
    Dec 9, 2011
    South west Missouri
    0
    Then it's plumbed backwards - from memory the Espar had an intake drawing ambient air wherever it was installed, and the hot air blew through a port into the sleeper.

    Did your mechanic read the installation instructions? It's not that difficult.
     
    ducnut, Siinman and 86scotty Thank this.
  7. North Pole Nightmare

    North Pole Nightmare Road Train Member

    1,012
    2,079
    Dec 15, 2021
    0
    Heat will come out the square end,intake is the tapered end.
     
    blairandgretchen Thanks this.
  8. North Pole Nightmare

    North Pole Nightmare Road Train Member

    1,012
    2,079
    Dec 15, 2021
    0
    I have an Espar D2,the air duct just makes a loop from below the bunk near the floor.I think it's a 2" duct,maybe a little bigger.Air coming out is really hot if it is set on high.
     
    ducnut Thanks this.
  9. Brandt

    Brandt Road Train Member

    4,622
    6,355
    Sep 17, 2012
    0
    They blow hot air out. The front of heater right into the sleeper just like 4 in tubing. I would not be surprised if I melted plastic if blowing hot air into sleeper vents. Plus the fan probably not strong enough to blow air thru sleeper vents
     
  10. KDHCryo

    KDHCryo Medium Load Member

    630
    966
    Sep 14, 2023
    0
    Espar also makes coolant heaters which heat coolant and run it through the standard HVAC ducts.

    Freightliner's parksmart system uses those heaters, they are Espar d4 and d5's. I dunno if Peterbilt ever used those.

    Currently Espar is not shipping replacement units to the USA because of tarriff pricing. Freightliner dealeras are out-of-stock.

    I know, and have froze my buttocks of this winter because I need a replacement espar d5ws for my 2020 cascadia because the coolant flange busted.
     
  11. cascadia4life

    cascadia4life Light Load Member

    107
    99
    Apr 21, 2023
    0

    Say what? I don't know if the parts store i use had stock or if they got it new sometime ago, but i purchased a brand new espar d5swc for my 2016 cascadia, here in Ontario, Canada. Come to around 1000$ US + labour. I feel your pain. These heaters are very, very, temperamental! they seem to last about to years and they need a cleanup no matter what. I am on my 3rd. And yes, i do multiple full speed/heat cycles year round and it doesn't seem to mater.

    This new one got put in, in the summer, and buddy did not put the brand new heater pump that came with it so it started getting clogged with soot and now i am having issues getting it started. (already changed the fuel pump but now the unit is iffy.....)

    All this to say that you may luck out buying one in Canada if you need it and you should also check ebay. There's plenty of new and use spares!
     
  • Truckers Report Jobs

    Trucking Jobs in 30 seconds

    Every month 400 people find a job with the help of TruckersReport.