That's certainly one nice thing about the common rail system my Cummins in my pickup has. There's a lift pump in the fuel tank that keeps the fuel supplied to the injector pump, and having a return line makes priming easy. Just cycle the ignition to "on" a few times.
I discovered this after changing my fuel filters. Once I couldn't hear the lift pump filling the fuel-water separator with fuel anymore, the engine was ready to fire up.
1986 GMC Astro rebuild...questions
Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Modrob, Nov 8, 2017.
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lilillill Thanks this.
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@ BoxCar, I remember old timers (older than me) would talk about "moth balls". I thought it was moth balls, like grandma put in her closet, and never could get a good answer. I've heard of truckers running propane in diesels, I think that's where the old "blue flame out the stack" came from. -
RE:..."is there a line from the pump directly to each cylinder?"
At this point, that's a bit over my head. I've got my hands spread out over so many things that I haven't focused on this area enough yet. I plan on getting under it today and try and map the system out, and then hopefully I can supply better answers...Last edited: Nov 16, 2017
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The fuel system is a big circle. Supply goes from the tank, through the filters to the transfer pump into the supply galley in each head.
Each injector draws fuel from the supply galley through a steel tube under the valve cover. What doesn’t get injected is returned through another steel tube into the return galley in each head, through the return line(s) and back to the tank(s).
The crossover tube on the tanks just insures the the level is equal on twin tanks.
The return line on a mechanically injected engine MUST NOT have any restrictions or it can cause the engine to over fuel and possibly run away. Some drivers back in the day used to pinch off the return line a little bit in order to try to get more horsepower out of the engine—sometimes with catastrophic results. -
If this is just a hobby truck for you and you aren’t planning on doing any long distance with it, I would get rid of the crossover tube and just use one tank. Those crossovers are a huge liability and modern trucks don’t use them anymore. A tire carcass laying in the road will snap them clean off and then you’ve got 300 gallons of diesel lost.
bzinger, BoxCarKidd, Modrob and 2 others Thank this. -
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