2014 Kenworth T680 Mx Paccar

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Kmbarton99, Nov 25, 2018.

  1. Kmbarton99

    Kmbarton99 Bobtail Member

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    Nov 25, 2018
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    I'm not sure if this is the right place to post this but I'm looking for some advise. I dropped my truck off at Peterbilt In Birmingham AL on 11/08 due to CEL coming on on my way back home from delivering a load in Georgia ( Kenworth wasn't able to get it in for over a week so i took it to the next place i could that works on Paccar motors).

    According to the tech the code was P1026 BPV actuator sensor out of range. They said they could get it in the door on Tuesday to diagnosis and repair. Tuesday comes they tell me they have to replace the BPV Valve which is covered under the Premium 2000 warranty I have on the truck. Finally got that all approved was told truck would be good to go that night. 11:15 pm i get a phone call from the tech that said while he was putting the BPV valve on he found a broken Bellows Pipe so he has to stop all repairs to get that part approved by Premium. So next day that gets approved they put part on, run a regen and truck passed the regen and failed the test drive as it thru another code for the Dozer valve...they tell me it has to have a new Dozer Valve..fine got that approved as well.

    Then it failed that regen and they tell me I have a broke wire somewhere. First they tell me I need a whole new engine harness but then tell me they found a broke wire they can repair. They ran a regen again and it of course it failed. Then it threw a code for the pressure valve. We authorized two hours diagnostic to find the problem the guy tells us again its wiring. We find out at 11.30 that night he went ahead and replaced some control module ran a regen and truck passed as well as passed road test. I never authorized them to do any of that and the part is a 1400 part according to him that is covered under warrenty but he didn't get authorization to go over the two hours diagnosing the truck. Instead its a 8 1/2 job @ 140 a hour that premium is not going to cover.

    So question is this...is it at all possible to have all these things go down like this...could it be the original problem was the Control Module? I told the service manager on Wednesday that at this point I feel like their just throwing parts at the truck hoping something sticks. At this point right now the entire repairs on truck is coming in at almost 10k with me having to come out of pocket 2000 plus according to the tech ( another sketchy point to make is the guy begged me to pick the truck on on Saturday but i refuse as no managers are there on Saturday so i told him i was going to wait till Monday) Just looking for some advise before me and my wife go up there tomorrow.
     
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  3. jsnell

    jsnell Light Load Member

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    Wow, 10 thousand dollars and it sounds like a lot of guess work to get there. I hope everything is fixed correctly. Every time I start thinking about buying a newer truck I read a post like this and figure a old truck if good enough. I wish you good luck.
     
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  4. JohnC123

    JohnC123 Light Load Member

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    More of a EPA2010 guy (big difference) but there are a few items I find questionable and some computer (DAVIE) staples and techniques (Verification Cycle) that are the same across the board. The BPV valve and BPV position sensor are 2 different items, the valve itself is costly but plenty robust and haven't personally seen any problems other than a small air leak during regen at the internal "butterfly valve" arm attach point where the sensor actuator rod end attaches. On EPA2010 the sensor is air operated/computer controlled, normally what fails is the rod end ball joint itself (replaced a few), once this occurs the valve isn't opening and closing completely as initially calibrated for regen AND normal operation, generating codes. DAVIE computer is quit extensive on "Initialization" and "Calibration" functions (IF USED), the bellows pipe is pretty stout itself so I question the removal technique (if it was just the sensor, none of this would have been necessary) but I wasn't there. Now the fuel doser's do fail but are also designed to be partially removed, cleaned and re-installed with a new gasket and isolater pad for optimum performance but again DAVIE allows for testing this item directly with the exhaust removed, engine running and a way to measure the amount of fuel and quality of spray (should be atomized to the point of looking like smoke and not dribbling fuel).The "pressure valve" you speak of could be several things; EGR pressure differential sensor or the DPF pressure differential sensor which is a common code but not usually the sensor itself, either the venturi or tubing or DPF is clogged enough for these to generate codes and or possibly a simple "flag" that's telling you "I NEED A COMPLETE REGEN ASAP". Since I have access to a davie, I try NOT to react to every code that comes down the pike because you'll lose your mind. I try to clear everything, do a regen, and concentrate on what comes back (I take pictures before and after). Now I can attest to the ACM's not being as bullet proof as they should be (long story), when things start NOT making sense to me I also have the luxury of pulling a "sistership" ACM and temporarily hook up to the truck I'm having problems with, this has corrected most all unusual problems (especially J1939 communication), I do check wiring and connections first before I've replaced or sent even a NEW one back for warranty. Now the last issue that grinds me about any shop repairs are "Who Decides" how long something should take and have the gall to put it in a book. I'm not 20 anymore but I want to believe I'm allot smarter now than I was then (59 now). Some things are straight forward; "change bulb", some are not so easy and need some research, the one's I like are the one's no one wants to touch, you have to stay focused and constantly review whats BEEN done already and what needs to be done "next". I say pfft!, I'm done when it's done. Time limits quality every way, shape or form and is inherently a bad way to operate a successful business (I always stand my ground)...just MY opinion and thoughts, thanks.
     
  5. JohnC123

    JohnC123 Light Load Member

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    (Thanksgiving-Saturday)...after some beauty sleep (I need lots), I've re-read my post and didn't quite answer your question(s) so I want to summarize a bit to maybe your benefit. On one hand some things just don't go like "clockwork", I feel for the mechanic, on the other, if he's done things that needed approval and didn't follow set policy, this might work to your advantage when the bill is tallied with proper management (midnight out the door doesn't seem right anyway).The important part is that the truck is operating correctly. I would ask if I could run it down the road a bit before handing over the check (20 miles out, 20 back, highway). What I failed to mention previously was a "Verification Cycle" that needs to be completed prior to release and that every owner of an MX should be aware of. Depending upon the repair, this can be a factor on recurring codes and confusing even the most adept shops and mechanics because of the extra time involved, its almost always overlooked.
     

    Attached Files:

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  6. JohnC123

    JohnC123 Light Load Member

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    First time I tried to upload a file, somebody please tell if I did this correctly or just unloaded my whole laptop....OOOPS.
     
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  7. spsauerland

    spsauerland Road Train Member

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    West Harrison, In
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    Did it correct @JohnC123 on the upload! Many times on newer engines that are OBD compliment the hard part is duplicating the condition when the fault is set and verifying that the repair is complete. Troubleshooting is a skill that takes many years to perfect, yet you always get a "tough" one that wants to defeat you. Latest software in PMCI or ACM in a Paccar is a must, and hardware issues tend to be very tough to isolate.
    Hopefully you are up and running without issues. I am sure the service department will work with you if you politely voice your frustrations and discuss the whole diagnosis and repair making sure proper protocol was followed.
     
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  8. JohnC123

    JohnC123 Light Load Member

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    Thanks.... just got in (home) and was worried thatI gave me life away. Thank you, thank you, thankyou!
     
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  9. 4vmach1

    4vmach1 Light Load Member

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    Normally on the MX engine from what i seen with my less then 1 year experience working on this engine...that BPV code is either the BP sensor or the harness. The entire engine harness doesn't need to be replaced because a lot of components would need to be removed, but someone with good electrical wiring experience can run a overlay from the ecm to the wire that needs to be repaired on the BP pigtail.
     
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  10. JohnC123

    JohnC123 Light Load Member

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    Your absolutely correct on a "hard failure", the BPV valve itself is purely mechanical in a nutshell, but he's all over the board on this on and the position sensor came up at the beginning, then bloomed into a "storm", There are 3 harnesses; Connector "A" contains injectors, pumps and engine brake, "B" is the cab interface and "C" is all the hardwired sensors. In a "moment", I can think of a number of things that I would have done differently but that's me and we're all here to help. I will say this; Paccar is very proprietary and if you have any experience with the "new" stuff, welcome aboard...thanks.
     
  11. Kmbarton99

    Kmbarton99 Bobtail Member

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    Nov 25, 2018
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    Thank you for all the responses I'm sorry I wasn't able to get back to this sooner.. I ended up picking up the truck last Monday..after going around and around with the shop they reduced my out of pocket cost to 337 instead of the 2000 they originally said. So far the truck is running ok. Just blows my mind how so many things went wrong at once and I still am wondering if it was the After treatment control module all along.. I guess i'll never know
     
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