broken exhaust studs B cat

Discussion in 'Trucks [ Eighteen Wheelers ]' started by kgktm, May 12, 2011.

  1. kgktm

    kgktm Bobtail Member

    49
    1
    Jan 26, 2011
    07825
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    thanks for the info used the drill and alot of patience.No broken bits or taps
     
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  3. Shade Tree

    Shade Tree Light Load Member

    177
    44
    May 15, 2011
    Galloway Ohio
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    Count your self good because a lot of my mechanics couldn't do it.
     
  4. 05chopper

    05chopper Light Load Member

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    Dec 25, 2008
    USA
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    The replacement bolts are S/S even harder to drill if you decide to drill Cat makes a plate that bolts to the head so drilling is spot on.Cab location makes it difficult(best way) to weld nut to stud on 5-6 exhaust.Cat also makes a keen sert for those who screw up the holes.:biggrin_25523:
     
  5. Rig Wrench

    Rig Wrench Medium Load Member

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    Dec 24, 2010
    northeast
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    you got lucky, I just did a set that had 8 that had been put in backwards and 6 were broke flush, took a full day drilling and had to use a mini die grinder to bore the studs, then take the threads out with a pick:biggrin_25513:.
    Almost quit that day
     
  6. Les2

    Les2 Road Train Member

    5,150
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    Jul 25, 2008
    kicked back in my lazyboy...
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    Don't use the S/S ones!

    Put in backwards???
     
  7. Mr. Haney

    Mr. Haney Road Train Member

    2,693
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    Dec 17, 2008
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    One end of the stud is a taper lock thread design........the taper end goes in the head and more closely matches the way the threads are cut in the head so it bottoms out and tightens on the threads and not by jamming the end of the stud in the bottom of the hole as it run out of thread. If installed correctly they need to be torqued to 27 lb-ft, if they're in backwards............you'll be cussing to get them out, along with throwing tools and wishing you could KILLthe sob that installed them
     
  8. Les2

    Les2 Road Train Member

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    Guess I missed the tapered lock thread part. I'm gonna guess its the end with the Y stamped in it?

    It doesn't matter to me I never put mine in all the way anyhow..... less drilling to get them out....:biggrin_2559:
     
  9. Shade Tree

    Shade Tree Light Load Member

    177
    44
    May 15, 2011
    Galloway Ohio
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    It sounds like there is a lot of experience out there and it is the Y end that goes into the head. Don't forget never seize it helps with removal and installation. After 10 years of experiencing at least 2 broken studs in just about every head gasket repair job I had you learn every trick in the book and what not to do also.
     
  10. Les2

    Les2 Road Train Member

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    Jul 25, 2008
    kicked back in my lazyboy...
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    It would be easier replacing the head than drilling them studs out!
     
  11. jstjames13

    jstjames13 Bobtail Member

    3
    0
    Apr 20, 2011
    snowflake arizona
    0
    Use a left handed drill bit it will spin out you wont drill it out they are hardened bolts
     
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