C15 exhaust sleeve failures

Discussion in 'Trucks [ Eighteen Wheelers ]' started by 1roadie, Jan 26, 2012.

  1. Jfaulk99

    Jfaulk99 Road Train Member

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    You need to take into consideration who posted that!
     
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  3. T800

    T800 Light Load Member

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    not to mention the Gaskets without the sleeves are only $5 buck each
     
  4. 1roadie

    1roadie Bobtail Member

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    Jan 26, 2012
    So. Cal
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    Thank you all for your feedback. I bring up the question because we currently supply a 304 Stainless, TIG Welded sleeve with full penetration ID and OD weld. These sleeves have been performing well, but I am also looking at a "weldless" design and was wondering if all CAT failures was at the weld, or if there is more of a micro-structural breakdown of the Alloy in general due to the environment. We have not had the opportunity to look at actual CAT failures for micro-structural analysis.
    Attached is a cross section of our weld.
     

    Attached Files:

  5. 1roadie

    1roadie Bobtail Member

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    Jan 26, 2012
    So. Cal
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    Also thought I'd chime in on the re-use of sleeves by just changing the gaskets. Don't do it!
    If you get a full life out of the sleeve without a failure, then spend the money to replace the sleeves, or you will probably take out your turbo, or turbos the next time around. 304SS in this environment will only hold up for so long. The thermal cycling up to, what 1300F? is the main red flag. The expansion and contraction of the Alloy over time is a killer.
     
  6. Jas

    Jas Medium Load Member

    Yes the failure always initiates at the weld seam.
     
    1roadie Thanks this.
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