Into the fun and frolic associated with kingpins.
Lucked out, the axle eyes are in good shape. For DIY guys: If the spindle assembly moves, and the kingpin stays stationary in the axle eye, you're in good shape. Kingpin shouldn't move.
Was a pleasure to tear down actually. No real problems.
Only one problem.....The parts had been installed improperly
I'm using the Stemco Kaiser Plus Kit. A no ream bushing.
The previous replacement was apparently done with the same kit.
Bushing lip seals were at the wrong end of the bore on one bushing, and not installed in the other bore.
The thrust bearing seal was on the wrong end of the bearing assembly, and the bearing assembly was in upside down.
It's not like there aren't instructions supplied with the kit (which by the way, is MADE IN U.S.A) http://www.stemcokaiser.com/literature_install_pkpskr_01.aspx
And you can call a tech doood if you have questions (which I had).
Don't care if it's the first time you've done something, or the 30th time.....it pays to go to the manual or instructions. Things can change in the way parts are made/designed.
I usually have to nearly hold a gun to most alignment guys to get them to set the front end geometry to factory specs. Usually get, "Been doin' this for 20yrs and I don't need to look it up". It's not a one-size-fits-all world

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