2001 Freightliner Century Head light switch activates ignition and gauge sweep.

Discussion in 'Trucks [ Eighteen Wheelers ]' started by 2step, Nov 10, 2012.

  1. 2step

    2step Bobtail Member

    23
    9
    Jan 5, 2012
    Lafayette In
    0
    Hi guys, I think I have a weird one here.

    On my Century when I turn on the headlights they work but it also activates the ignition. Meaning that the fan clutch is charged, the guages sweep and idiot lights come on just as if you turned on the ignition. Also with the lights off when I turn the ignition on my dash lights come on only. No headlights with the ignition switch. Could this be the dimmer switch?

    Any help would be greatly appreciated.
     
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  3. Noggin

    Noggin Road Train Member

    2,494
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    Apr 10, 2011
    Houston, TX
    0
    Probably something in the switch wiring. I had similar problem, flip high beam switch and 80% of my lights would turn off, including headlights. Company swapped out trucks before we could figure out problem, but I do remember the windshield would leak in a good rain...
     
  4. QUALITYTRUCK

    QUALITYTRUCK Road Train Member

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    Jun 14, 2009
    romulus,mi
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    you have water damage in either your PDM (fuse box) or the bunk PDM behind the driver seat "A" pillar.remove and inspect all relays and fuses for corrosion.good luck.
     
    Heavyd and 2step Thank this.
  5. freightlinerman

    freightlinerman Road Train Member

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    Mar 4, 2011
    Florida
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    Yes, do what QualityTruck says. The PDM's have been known to cause issues, I've even heard of fires. One driver described driving down the road when all of a sudden EVERY light in the truck came on "Brighter than halogen," at which points flames were shooting out the dash and he had no time to get his stuff, just get the heck out of the truck.
     
    2step Thanks this.
  6. Pablo-UA

    Pablo-UA Road Train Member

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    Oct 11, 2010
    Borispol, Ukraine
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    pull all kl15 (ignition related) fuses one by one to find a problem, pull out one by one big relays (acc and ignition, somtimes marked as Kl15 and kl 15R). I sugest PDM ore bad wiring in dash
     
    2step Thanks this.
  7. 2step

    2step Bobtail Member

    23
    9
    Jan 5, 2012
    Lafayette In
    0
    I found wiring on the passenger side threshold that was corroded out of the connector. Fixed them this morning. Then I was fooling with the light switch. It didn't sweep the guages so I started the truck and let it run for a few minutes and went to shut it off. It kept running until I shut off the lights. After I shut them off and the engine died I flipped them back on and the gauges did their sweep and the idiot lights came on.

    I really hate electrical problems. The only thing that doesn't work electrically is the Recirc/Fresh air switch on the heater control. Other than that everything works.

    I'll pull all the fuses and relays out of the fuse panel in front of the passenger and behind the driver today and report what I find.

    Thanks for the replies.
     
  8. 2step

    2step Bobtail Member

    23
    9
    Jan 5, 2012
    Lafayette In
    0
    No corrosion going on in the fuse box in front of the passenger. Now to check behind the drivers seat, AFTER I fix the main ground on the driver's side floor. Just fount that 3 wires on that ground were corroded badly.
     
  9. Pablo-UA

    Pablo-UA Road Train Member

    7,604
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    Oct 11, 2010
    Borispol, Ukraine
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    disconnect dashboard. try it
     
  10. 2step

    2step Bobtail Member

    23
    9
    Jan 5, 2012
    Lafayette In
    0
    With only the lights on and messing with the dimmer switch when the dimmer is off the dash readout barely displays, no dash lights, no idiot lights and the fan isn't charged. Move the dimmer switch up and everything starts to go haywire. Idiot lights come on, gauges sweep, fan charges and dash display lights up. If I move the dimmer switch fast the dash display will run through all the options.

    I'm going to get a new dimmer switch tomorrow. Yes I'm chasing parts. I have already tried a different headlight and interrupt switch. Those didn't change anything. Also when I'm playing with the dimmer the Trl Marker light relay clicks.
     
    Last edited: Nov 11, 2012
  11. 2step

    2step Bobtail Member

    23
    9
    Jan 5, 2012
    Lafayette In
    0
    Disconnected gauge cluster, no change. Same as with.
     
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