2004 Volvo D12 465 valve/injector HELP?

Discussion in 'Volvo Forum' started by Westsidetruckservice, Sep 15, 2012.

  1. Westsidetruckservice

    Westsidetruckservice Bobtail Member

    Joined:
    Jan 20, 2011
    Messages:
    11
    Thanks Received:
    3
    Location:
    Elk Grove Village, IL
    0
    can anyone help me? i need the valve/injector feeler gauge measurements
    its a 2004 Volvo D12 465 engine with bosch injectors with jake brake??
     
  2. turckster

    turckster Bobtail Member

    Joined:
    Sep 17, 2012
    Messages:
    3
    Thanks Received:
    1
    Location:
    Lubbock, Tx
    0
    Intake is .02mm (.008" in.), exhaust is 1.6mm. Injector adjustment is screw adjuster down until it contacts then turn 4 flats on nut. Bridge adjustment is screw adjuster down until it contacts valve then turn 1 flat.
     
    Westsidetruckservice Thanks this.
  3. Jetsr6

    Jetsr6 Light Load Member

    Joined:
    May 20, 2011
    Messages:
    131
    Thanks Received:
    46
    Location:
    Mechanicsville, VA
    0
    Is this the same for a 2007 D12D 465hp? I found a service manual on the net that said there were two special tools for checking the double rocker arm(IEGR) for the D12D. Help would be great thanks
     
  4. WildRose

    WildRose Light Load Member

    Joined:
    Nov 15, 2007
    Messages:
    59
    Thanks Received:
    16
    Location:
    Hartford, CT
    0
    Pay a dealer to do an over head. Bring it in 10 hrs early so its stone cold
     
  5. jdmach77

    jdmach77 Light Load Member

    Joined:
    Jan 19, 2012
    Messages:
    54
    Thanks Received:
    9
    Location:
    New Jersey
    0
    dealer charge $250 for this service....
     
  6. WildRose

    WildRose Light Load Member

    Joined:
    Nov 15, 2007
    Messages:
    59
    Thanks Received:
    16
    Location:
    Hartford, CT
    0


    well worth the price don't ya think? DO NOT rush them! tell um to do it COMPLETELY! a good thing to do during your 10hr mandatory OOS. Show 12 hrs on the repair ticket!
     
  7. jdmach77

    jdmach77 Light Load Member

    Joined:
    Jan 19, 2012
    Messages:
    54
    Thanks Received:
    9
    Location:
    New Jersey
    0
    Yesir.........!
     
  8. WildRose

    WildRose Light Load Member

    Joined:
    Nov 15, 2007
    Messages:
    59
    Thanks Received:
    16
    Location:
    Hartford, CT
    0

    roaddog.jpg Thank you Ma'am
     
  9. Jetsr6

    Jetsr6 Light Load Member

    Joined:
    May 20, 2011
    Messages:
    131
    Thanks Received:
    46
    Location:
    Mechanicsville, VA
    0
    I found the info I needed on Volvo truck site. Did them myself, no adjustment needed. Will check them in 100000 miles. Saved me $250 plus.
    Heres a tip, to turn the motor over put it in high gear and jack up the right rear tire and turn. I used my wife as the eye on the cam for the right timing.