Downspeeding confusion

Discussion in 'Trucks [ Eighteen Wheelers ]' started by AFP, Nov 15, 2015.

  1. AFP

    AFP Bobtail Member

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    Trying to learn what I can about downspeeding, but there doesn't anything definitive about it. "Downspeeding" itself seems to be a marketing term.

    Gear the truck to cruise at a speed like 70 mph @ 1400 RPM, but drive it 60 mph @ 1200,
    or 75 mph @ 1400 RPM but drive it at 60 mph @ 1120 RPM.

    It can be done either with a fast axle ratio direct drive or a slow axle ratio over drive.

    Some OEM's have "integrated power trains" that have different ECM/TCM programming to keep the revs low, around 900-1200, even when not cruising in top gear. These are always direct drive.

    The difference between the two are that with a truck geared for 70 mph that's only driven at 60, is when your doing 50 on a country road, you could still be at 1400 RPM... but a integrated power train will want to stay between 900-1200 RPM at all speeds.

    The reason this matters is a question of durability.

    Supposedly, lower RPMs put more torque through the power train, and reduce their life expectancy.
    But does that really mean I am putting more stress on a power train when I drive in top gear at 60 mph instead of 70 because at 60 I'm at a lower RPM? Just seems strange.

    But apparently not only is true, but fleets have actually tried spec'ing trucks this way, and then had to retro-fit their drive lines and axles. (read that in an article about Dana AdvanTEK axles, which are supposed to be designed specifically for direct-drive downspeeding, so take that as you will)

    So I guess my question is, is it really that bad for the power train to have an engine speed of 1100-1200 RPM vs 1400 RPM?

    Do any of you cruise below 1400 RPM, either with or without a integrated powertrain? Have you had any problems?
     
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  3. uncleal13

    uncleal13 Road Train Member

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    I just read an article saying that basically a truck setup for down speeding should only be used on relatively flat land out on the open highway. Fleets having troubles are in regional settings or in the mountains.
    If the truck is spec'd to run 1150 at 60 or 65, then it likes to run at that speed or higher. If you run it too much in an area where you can't stay in top gear, then the constant torque on the driveline at low rpms causes u-joints to fail prematurely.
     
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  4. FozzyNOK

    FozzyNOK Road Train Member

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    Look up "gear fast- run slow".. it was common.. but if you give some of these apes a tractor that will run 100 mph.... it would be foolish..
     
  5. Cowpie1

    Cowpie1 Road Train Member

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    When one spec's out a truck, they have to account for where they will be running, the roads they will have to run, and the weights they will be running, among other factors. I typically will spec something that will allow me to run at normal Interstate type of stuff in the top gear at the RPM that is ideal for the engine, then also be able to run slower two lanes a gear lower and keep it in the same RPM band... Always keeping the RPM's at the optimum balance of economy and power. Most of the fleet stuff spec'd via advice from OEM's and Dealers is around the idea the someone will be operating only on flat ground with no wind. I am all for lower RPM's when it can be done prudently. But some of these fleet and OEM dweebs have some stupid mindset that low RPM's are the primary concern to get fuel economy and don't understand how overcoming rotational inertia of the motor and being at the low end of max torque can be more of a detriment than a positive. If one operates a motor outside of where it actually has the most efficient balance of economy and power, they are usually not improving their fuel economy and probably hurting it. And that is usually not down low in the RPM range, close to the bottom of the max torque curve. And in doing this improperly, driveline stresses are increased and subject to forces that are unnecessary, leading to more frequent problems.
     
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  6. rank

    rank Road Train Member

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    No. The engine would hate running down there. Newest engine we have is a 2008 so I can't speak for any of the newer stuff.
     
  7. Cowpie1

    Cowpie1 Road Train Member

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    I typically cruise at around 1425. Detroit 60 12.7. A fiend of mine has a 2015 Prostar with a Cummins ISX and he has it set up to cruise at around the same RPM, averaging around 8 mpg. The down speeding idea has some merits, but only in a limited application. It is hardly a generic one size fits all idea that will work for everyone. It is the current idea du jour and is being promoted by OEM's and being sucked up by fleets in that never ending quest to reduce fuel costs, but the results are only there is specific applications.

    Even Mack/Volvo understands this more than the other OEM's when it comes to their transmission setups. Their latest auto shift options have one that will only have the engine operating at those low RPM ranges being pushed nowadays when the truck is empty or on flat ground and lightly loaded. When loaded to gross and working non flat terrain, it goes into a different mode that keeps engine RPM's up in that 1300-1400 range for maximum power balanced with fuel economy.
     
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  8. rank

    rank Road Train Member

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    I thought 1400 was down speeding.

    I can see using that setup if you have a dedicated route that has you deadheading eastbound across the plains for 50% of your miles but other than that............
     
  9. Cowpie1

    Cowpie1 Road Train Member

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    I pull a lot of bulk commodity loads on rural two lanes in some hilly areas. I have found 1425-1475 is just fine in doing that with the 12.7. I rarely touch 1500 or go over it except on shifts or if I want to "goose it" and get around someone.
     
  10. AFP

    AFP Bobtail Member

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    Thx 4 all the info, seems like there's a general consensus that down speeding doesn't really work in the real world, which IIRC is what Kevin Rutherford mentioned on one of his shows.
    Guess this is why basicly none of the over-the-road fleets had gone to downspeeding. Seems like it's just generally not flexible for most applications.

    Really, my dd15 runs 65 @ 1400 and 60 @ 1300 rpm, so I don't think that spec'ing a truck to do 60 @ 1200 and gain that 1-2% mpg increase is worth all the disadvantages you've all listed. Appreciate the input
     
  11. rank

    rank Road Train Member

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    Say what? A few short years ago he was pushing the idea onto his flock. Hmm imagine that.
     
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