05 379 Easy Pedal adjustment issues?

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by w9l, May 3, 2020.

  1. w9l

    w9l Medium Load Member

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    Oct 12, 2013
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    Ok, I am reasonably well versed in Easy Pedal clutches. Have installed and maintained them in a W900L for years with no problems. Only made periodic internal adjustment unless some part of linkage was replaced. Never had to adjust linkage to achieve adequate free travel and clutch brake pinch.
    Now dealing with an 05 379 that I don't have alot of history on the clutch but from looking at the casting I am most sure it is a 1850 or 2050 Easy Pedal. I have read countless tutorials and watched way too many Youtube vids - including all the Eaton training vids. With everything (free travel, fork clearance and brake squeeze) adjusted via linkage turnbuckle and internal ring adjustment the clutch does not "pick up" until about the last 1.5" of travel before the free play. It never seems to slip when under load (believe me , we do load it) but it is very grabby. Sort of a "shotgun" clutch which makes it a pain to back when loaded. I always like for a clutch to begin engaging about 1.5" off the floor . What gives? I feel like it is probably a result of previous adjustments being made in the wrong sequence. If so how would I adjust what to get it back to a proper baseline setting? If not that the only other area that makes sense to me would be the fork being worn and having a diminished cam effect?
     
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  3. AModelCat

    AModelCat Road Train Member

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    I'd start with the basics. Set your release bearing to clutch brake clearance to 1/2" and then set the gap between the forks and release bearing to 1/8" and see where that gets you.
     
  4. BoxCarKidd

    BoxCarKidd Road Train Member

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    Some old clutches just grab like that. Probably been hot and or warped some.
    Do like AModelCat said and maybe you can make it better.
    Multiple different worn parts add up as well.
    The grabbing probably comes from hot spots on the surfaces and paddles.
     
    w9l, SAR, spsauerland and 2 others Thank this.
  5. Goodysnap

    Goodysnap Road Train Member

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    I agree with this.

    To add the harsh engagment seems more noticable with the heavier clutch's. I assumed they were designed this way to force the operator to keep slipage to a minimum.
     
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  6. Rideandrepair

    Rideandrepair Road Train Member

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    Maybe it’s already lost some of the springs in the disks. If you haven’t been running it long, I’d keep an eye out for any or more broken springs, laying in the bottom.
     
    w9l Thanks this.
  7. w9l

    w9l Medium Load Member

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    Thanks again guys. I didn't have a chance to adjust before I had to load but I will give it another shot when I get back to barn.
     
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