1991 Freightliner fuel vac gauge is disconnected need help with diagram

Discussion in 'Freightliner Forum' started by 1990pete379_3406B, Jan 1, 2023.

  1. 1990pete379_3406B

    1990pete379_3406B Bobtail Member

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    Guys and gales happy new year! I came across on one of my gauge found disconnected from PO, I would like to have it back but I don’t have any diagram so I can find where it should be connected.
    If you guys can let me know where I can get a service manual I will appreciate it.
    The gauge has a fuel tank pic on the rh side and it says VAC on the left and these letters “IN HG” see pic

    thanks
     

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  3. bad-luck

    bad-luck Road Train Member

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    It is a fuel restriction gauge. I am assuming it doesn't have a fitting on the back for a fuel line?
     
  4. 1990pete379_3406B

    1990pete379_3406B Bobtail Member

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    I see in the back like an air fitting type and the bulb light that’s it
     

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  5. Rideandrepair

    Rideandrepair Road Train Member

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    4D459C85-FB37-4C03-8DD3-62B8F51E8EA6.png Pretty sure the line is supposed to be connected to the pump side of the primary fuel filter base/head. Like this.
     
    Last edited: Jan 2, 2023
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  6. 1990pete379_3406B

    1990pete379_3406B Bobtail Member

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    Ok thanks so that gauge has a fuel line going into the cab not air wow that’s kind of sketchy. I will try to call the dealer and find the right parts to connect it back.
     
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  7. bad-luck

    bad-luck Road Train Member

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    The older trucks are set up that way. My truck has the same thing and my oil pressure guage has an oil line going to it. A few years ago, my oil pressure sensor started leaking and made a mess before I discovered it.
     
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  8. 1990pete379_3406B

    1990pete379_3406B Bobtail Member

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    Ok fair enough thanks guys, I don’t see the T from the fuel filter so I am assuming that’s why they disconnected the gauge.
     
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  9. skallagrime

    skallagrime Road Train Member

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    More likely that line was cracked and introduced air into fuel line, they eliminated the hose and port for it after pressurizing the tank and spilling fuel into the cab (only happens if fuel is under pressure, which only happens when you pressurize the tank to track the leak)

    I have done that, a smarter thing would have been to disconnect the hose at the port (near water seperator) and cap it, if problem solved, test gauge and hose out of truck. Its very safe and fine if its done right, I was not that smart at the time
     
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  10. Dino soar

    Dino soar Road Train Member

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    You really don't have to call the dealer.

    You just need a length of air line whatever that is a quarter inch or whatever and you need the correct fitting at the filter.

    You could probably get 10 ft of Airline and whatever fittings and ferrels and whatnot that you need and the whole thing probably will cost10 bucks or so.
     
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  11. Rideandrepair

    Rideandrepair Road Train Member

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    I didn’t think it was a fuel line, just an air line. When pump pulls fuel from the filter, it pulls an air suction, connected to a sealed diaphragm of some sort in the gauge. No air gets into fuel since it’s sealed. When fuel filter gets restricted, gauge goes up, same principle as the air filter gauge. It would suck air if it were leaking, not leak fuel. Pressuring the fuel tanks, would probably push fuel into it. If it’s good, trapped air would keep fuel from getting into the gauge. Once it’s running, any fuel in the line would be siphoned out by the pump. Like @skallagrime said, if the line or gauge had a leak, it would push fuel out at the leak. Mechanical oil gauge is a different story, if the line gets chafed and leaks, pressurized oil will squirt out all over the inside of dash, and floor.
     
    Last edited: Jan 4, 2023
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