2017 W900 w/ ISX 15:
Replaced starter, it had quit completely; voltmeter only reads 12 volts with main engine running. The apu fires up, then voltmeter reads 13.5 volts until it shuts off, then volts go back down to 12 volts eventually. Threw an alternator at the issue, now I'm thinkin I just have an extra alternator - hate being a parts-changer rather than an experienced mechanic ... lol - still no charge going to batteries. Isolated batteries, load-tested them - all good ... cleaned all connections, ohmed out all the cables and wires.
There's got to be a fuse, fusible link, relay, or breaker somewhere between the alternator and batteries that's failed. The exciter wire is intact.
Engine starts fine, all electrical components operate properly, batteries just are not recieving charge from the alternator for some dang reason.
Batteries not recieving voltage from Alternator
Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Conagher59, Sep 6, 2025 at 10:49 PM.
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Start where u ended.. you replaced the starter. Your cab grounds run to a lug behind the starter that grounds the cab to the engine block.. if you unhooked that to get at the starter and forgot to hook it back up the cab is not grounded correctly and thats why the voltmeter gauge is reading off... You will also see a voltage drop if u turn on all your accessories like a/c, lights, etc you can confirm this by taking a voltage reading off the main power cable that goes to the cab, check voltage from that wire and ground to the frame then find where it comes into the cab and take a voltage reading when grounded in the cab.. if its lower inside the cab then the cab is not grounded correctly and should check if u loosened that lug by the starter or maybe it is correded just enough that it broke off if u accidently hit it while trying to mangle the starter out of there.. i chased a similar problem like this in a 389 with a cummins and tore my hair out trying to figure it out...
Star Rider and Conagher59 Thank this. -
Heavyd, Star Rider, Conagher59 and 1 other person Thank this.
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Look for the 8 gauge wire that never got hooked back up to the positive post of the starter.
beastr123, Concorde, Conagher59 and 1 other person Thank this. -
Star Rider,
Sure wish I could spot a wire that got missed - if there is one. -
Yes, immediately after replacing the starter.
Maybe I should find someone who can reflash the ECM ?? -
D. Tibbitt,
I'm completely wrung out of ideas and experience ... hopefully the ECM hasn't excluded current coming from the alternator.D.Tibbitt Thanks this. -
Take a voltage at your batteries themselves with engine running and report back what it is and at the alternator as well... Maybe we can page @Goodysnap @Heavyd they might be able to give u some better ideasStar Rider Thanks this. -
https://www.amazon.com/TESMEN-Multi...8-4-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1
and test the voltage on the large terminal on the alternator with the engine off and on.
You can then check continuity from the alternator and starter battery lug.
A multimeter is an inexpensive tool that should be in every truckers "toolbox" but not stored with the wrenches.Star Rider and Diesel Dave Thank this. -
Yes Sir,
I've been using my multimeter that I've carried for years, and I keep it separate from the rest of my tools.beastr123 Thanks this.
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