Batteries not recieving voltage from Alternator

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Conagher59, Sep 6, 2025 at 10:49 PM.

  1. Conagher59

    Conagher59 Bobtail Member

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    Jul 26, 2019
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    2017 W900 w/ ISX 15:
    Replaced starter, it had quit completely; voltmeter only reads 12 volts with main engine running. The apu fires up, then voltmeter reads 13.5 volts until it shuts off, then volts go back down to 12 volts eventually. Threw an alternator at the issue, now I'm thinkin I just have an extra alternator - hate being a parts-changer rather than an experienced mechanic ... lol - still no charge going to batteries. Isolated batteries, load-tested them - all good ... cleaned all connections, ohmed out all the cables and wires.

    There's got to be a fuse, fusible link, relay, or breaker somewhere between the alternator and batteries that's failed. The exciter wire is intact.

    Engine starts fine, all electrical components operate properly, batteries just are not recieving charge from the alternator for some dang reason.
     
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  3. D.Tibbitt

    D.Tibbitt Road Train Member

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    Start where u ended.. you replaced the starter. Your cab grounds run to a lug behind the starter that grounds the cab to the engine block.. if you unhooked that to get at the starter and forgot to hook it back up the cab is not grounded correctly and thats why the voltmeter gauge is reading off... You will also see a voltage drop if u turn on all your accessories like a/c, lights, etc you can confirm this by taking a voltage reading off the main power cable that goes to the cab, check voltage from that wire and ground to the frame then find where it comes into the cab and take a voltage reading when grounded in the cab.. if its lower inside the cab then the cab is not grounded correctly and should check if u loosened that lug by the starter or maybe it is correded just enough that it broke off if u accidently hit it while trying to mangle the starter out of there.. i chased a similar problem like this in a 389 with a cummins and tore my hair out trying to figure it out...
     
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  4. JB7

    JB7 Heavy Load Member

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    Did this problem begin after replacing the starter? If so then connections are likely wrong. Check the voltage at the alternator by placing the red + lead of the meter on the B+ post, the one with the cable that goes to the batteries. Place the black lead on a ground such as the block or alternator mount. See what you get there. On some vehicles the alternator is controlled by the ECM/computer.
     
  5. Star Rider

    Star Rider Road Train Member

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    Look for the 8 gauge wire that never got hooked back up to the positive post of the starter.
     
  6. Conagher59

    Conagher59 Bobtail Member

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    Jul 26, 2019
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    Star Rider,
    Sure wish I could spot a wire that got missed - if there is one.
     
  7. Conagher59

    Conagher59 Bobtail Member

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    Jul 26, 2019
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    JB7,
    Yes, immediately after replacing the starter.
    Maybe I should find someone who can reflash the ECM ??
     
  8. Conagher59

    Conagher59 Bobtail Member

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    Jul 26, 2019
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    D. Tibbitt,

    I'm completely wrung out of ideas and experience ... hopefully the ECM hasn't excluded current coming from the alternator.
     
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  9. D.Tibbitt

    D.Tibbitt Road Train Member

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    So are your batteries not acutally charging , or are you just taking that reading off the voltage meter on the dash? The newer trucks all those gauges get their signal from the computers.

    Take a voltage at your batteries themselves with engine running and report back what it is and at the alternator as well... Maybe we can page @Goodysnap @Heavyd they might be able to give u some better ideas
     
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  10. beastr123

    beastr123 Road Train Member

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    Use something like this
    https://www.amazon.com/TESMEN-Multi...8-4-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1
    and test the voltage on the large terminal on the alternator with the engine off and on.
    You can then check continuity from the alternator and starter battery lug.
    A multimeter is an inexpensive tool that should be in every truckers "toolbox" but not stored with the wrenches.
     
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  11. Conagher59

    Conagher59 Bobtail Member

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    Jul 26, 2019
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    Yes Sir,
    I've been using my multimeter that I've carried for years, and I keep it separate from the rest of my tools.
     
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