Cascadia clutch brake adjustment?

Discussion in 'Trucks [ Eighteen Wheelers ]' started by ipogsd, Mar 15, 2014.

  1. ipogsd

    ipogsd Heavy Load Member

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    2013 Cascadia, DD15, Eaton 10 speed. A few days ago all of a sudden it's hard to get into gear while at a stop. You basically have to jam it into gear. Can this be adjusted/corrected?
     
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  3. WitchingHour

    WitchingHour Road Train Member

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    At the bottom of the bell housing, there'll be... well, usually, there'll be an access cover, although some trucks don't have this. You should have 1/2" of space between the clutch brake and throwout bearing, and that should correspond to 1-1/2" of freeplay in the pedal. If you don't have someone to bump the engine for you so that you can get to the adjustment pin, a 3/8" or 1/2" drive ratchet with a 5/8" socket, and a small prybar (you have to push on the back of the ratchet in order to push the adjustment pin in), then it's a bit pointless. Plus you'll need whatever sockets for the bolts for the access cover.
    In all honesty, it's really difficult for me to explain what you're looking at and what to do without giving some sort of visual reference... I can do it, I could show you how, but talk you through it? I'd be terrible at it.
    There are other things which could be causing this, as well... your clutch brake could need replacement. I'm assuming you drive for a company? I'd call your dispatcher/DM/whatever you want to call them and request a PO to have this checked out at the nearest service center or company terminal (if your company yard has a shop). Not to mention entry level carriers typically don't want drivers working on trucks.
     
  4. ipogsd

    ipogsd Heavy Load Member

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    Thanks for the reply. Just trying to find out if it's adjustable before I spend all day waiting to get into Freightliner
     
  5. bowtieboy77

    bowtieboy77 Light Load Member

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    Witching hour is quite correct except one thing. It is not the 1/2" space between brake and brg that gives you 1" free travel. The 1" free travel is a result of having 1/8" gap between the release brg and the release fork fingers. But it is correct that a max of 1/2" is required between clutch break and release brg.

    I would ask you if you still have clutch free play? As a rule when the clutch is set up properly clutch break gap should not need adjusting again (clutch break gap is set by adjusting linkage which is not a normalally performed adjustment) As the clutch is adjusted for free play the release brg moves back towards the trans. So adjusting increases the distance between release fork and brg (freeplay) aswell as decreases the distance be the brg and the clutch brake. So as I stated if the clutch was set up properly at the start a clutch adjustment will usually correct both free play and clutch brake.
     
  6. wichris

    wichris Road Train Member

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    All my Cascadia's since they came out are hydraulic clutch. Might check for leaks/air/loose mounting.
     
  7. ipogsd

    ipogsd Heavy Load Member

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    Thanks for all the replies.
    Found fluid leak around bell housing, reservoir is low. At Ft Worth Freightliner, service manager keeps hinting at clutch replacement, big $$$ signs floating around in his head, NOT, only has 155k on truck, and this issue has only been for a few days. Clutch performance has not been an issue, just the clutch break. Wichris seems to be write on with this problem/truck.
     
  8. ipogsd

    ipogsd Heavy Load Member

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    Turns out the two tiny little teeth on the clutch brake sheared off and needs replaced. Why the only put two teeth on it in the first place is beyond me, the fluid Leak turns out to be from the high pressure fuel pump, at least that's covered under warranty.
     
  9. WitchingHour

    WitchingHour Road Train Member

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    Does the Cascadia have a hydraulic clutch, too? I thought it was just the Volvos and Kenworth T680s which had them... IMO, a stupid feature for a truck, but whatever.
     
  10. ipogsd

    ipogsd Heavy Load Member

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    Yes hydraulic, at leashed they changed the design of the clutch brake, it was a flat donut shape that slide over the main shaft, trouble was you had to remove the trany to replace. Now its two price.
     
  11. bowtieboy77

    bowtieboy77 Light Load Member

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    couldnt figure out how to erase post see post below.
     
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