Eaton 9 Speed splitter problem

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Gunrtruck, Nov 3, 2017.

  1. Gunrtruck

    Gunrtruck Bobtail Member

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    Hello,

    I have an Eaton 9 speed tranny on a 1993 L9000 that shifts great. when in 4th, if i pull the splitter up to go to 5th while still in 4th gear it will pretty regularly pop out an start grinding like it becomes disengaged. If I leave the splitter down and pull out of 4th into neutral then pull up it goes into 5th and all is good. Im not sure why its doing this as I used to be able to pull the splitter up the second I went into 4th. I've checked the filter on the regulator and its clean as a whistle and I cant find any external air leaks anywhere. Im pretty sure its a splitter issue but haven't had this happen before, any ideas??

    Thanks!
     
    Last edited: Nov 3, 2017
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  3. Bean Jr.

    Bean Jr. Road Train Member

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    I hate to be a jerk and say this, but it's range not splitter. Splitter is on 13 and 18 speeds. Range is in all transmissions that use the shift pattern twice. Yes, don't mention super 10s because they're completely different.

    Anyway, to your issue, there a range interlock that prevents this from happening. It sounds like yours is broken, and it shifts as soon as you lift the paddle.
     
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  4. Gunrtruck

    Gunrtruck Bobtail Member

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    Understood its just a habit i guess.........This only happens when going from 4th to 5th, so this could still be the issue? Tranny need to be pulled apart? Thx for the advice.
     
  5. Bean Jr.

    Bean Jr. Road Train Member

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    I think the interlock valve is on top. You should be able to get the parts from your parts dealer.

    Your transmission isn't a Rockwell or Meritor?
     
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  6. Gunrtruck

    Gunrtruck Bobtail Member

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    Eaton
     
  7. Bean Jr.

    Bean Jr. Road Train Member

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    I looked at a service manual. The interlock is a mechanical device that prevents air from activating the slave cylinder. The file is too big to share, and I can't copy the link. Google Eaton service manual trsm0515 and look on page 21. I think you will need to pull the tower and rebuild the interlock. If that is something that you can't do now, would you trust yourself enough not to preselect the range? If so, the problem is not in the box, so it shouldn't cause any damage, as long as you never preselect the range shift.
     
  8. Gunrtruck

    Gunrtruck Bobtail Member

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    Thats what Im doing now just selecting the high range when i go to neutral and there are no issues. Its become habit but I know its not supposed to be that way so it will be repaired. I appreciate your help and I will D/L the SM for that trans.

    Thanks!
     
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  9. Bean Jr.

    Bean Jr. Road Train Member

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    So often we shift by habit. I time the flip so I am still in neutral, shifting into fourth, but have cleared the interlock. I know that is earlier than necessary, but I do it automatically.
     
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  10. BoxCarKidd

    BoxCarKidd Road Train Member

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    The range air control valve is on the left side of the transmission just below gasket of the top plate. There is a plunger in the main case between that valve and the top plate shift rails. It will not allow the range valve to shift unless the shift rails are in neutral. When installing the top plate it has to be off to the right side then pushed to the left depressing the plunger. If the top is slapped down on top of the plunger and bolts tightened it is locked down, if in the correct position range can try to shift at any time. Even if you cannot get the top off in your truck it should be possible to remove all the top plate bolts and move it to the right. Slide it back to the left and install a couple bolts and see if it works. If the bore or the plunger is mucked up you may have to remove the air valve. Work on the bore a bit and maybe replace the plunger.
     
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  11. Gunrtruck

    Gunrtruck Bobtail Member

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    It’s funny you say that as my mechanic just installed a new clutch and that’s when it really showed up. He had the top plate off as well as shifter. I’ll remove and reinstall and see if that helps. Thx!!
     
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