I-shift trouble

Discussion in 'Volvo Forum' started by ah fai, Jan 23, 2013.

  1. ah fai

    ah fai Light Load Member

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    Aug 21, 2012
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    Please help..
    Volvo FM D13A I-shift air leaking from the solenoid control valve. i check all the gasket between the transmission ECU solenoid valve and the gear control housing, but the air from the hole under the solenoid valve (4 unit valve linked).

    The truck dont run after shift the gear selector into drive position cause when i press the accelerator pedal seem like nothing.

    thanks.
     
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  3. Pablo-UA

    Pablo-UA Road Train Member

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    brocken shift rail.... becouse tranny pressure limiting valve failed and driver ignored tranny pressure fault code
     
  4. ah fai

    ah fai Light Load Member

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    Aug 21, 2012
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    can u please show me where is the shift rail and functioning for total 9 unit of the solenoid valve..

    i replace another transmission ECU along with the solenoid valve from other good condition truck but air still leaking, it is possible gear control unit ,changing fork trouble??

    both has no fault codes..
     
  5. Pablo-UA

    Pablo-UA Road Train Member

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    do you know how to remove upper cover? is it removed?
     
  6. ah fai

    ah fai Light Load Member

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    Aug 21, 2012
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    ya, i can see total 9 solenoid valve and the transmission ECU under the cover right, then can i ask u about function for each solenoid valve?
     
  7. Pablo-UA

    Pablo-UA Road Train Member

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    you removed TCU cover, not the whole tranny cover held with bigger bolts.

    You must see gears, forks... but before you try to remove cover take in mind that splitter must be in L position, else you cant pull front (splitter) fork out. Use compressed air to blow it in splitter holes (trace it by solenoid passages)
     
  8. ah fai

    ah fai Light Load Member

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    Aug 21, 2012
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    yup, i can read from impact.

    i have check with the gearbox, everything ok, i found faulty clutch. how to measure for the clutch wear???

    my company have a lot of volvo truck with i-shift and trouble with these transmission after few year, we are not familiar with this and result long downtime. we send to volvo dealer may need 3 week or more. can u please provide me some I-shift trouble-shoot and service manual

    thanks a lot...
     
  9. Volvo tech

    Volvo tech Bobtail Member

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    Jan 30, 2013
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    Hi could you tell me what happend from the start and which model of gearbox it is by the engine code I suspect it's a AT2612O OR OD clutch cannot be measured or replaced without the use of volvo vcads system
     
  10. Volvo tech

    Volvo tech Bobtail Member

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    Jan 30, 2013
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    If your lucky it might just be the shift cylinder seals but if the rail has broken it will require a gearbox calibration with vcads after repair or you could risk doing damage to the transmission
     
  11. ah fai

    ah fai Light Load Member

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    Aug 21, 2012
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    Ya, i also replace the shift cylinder seals and will replace the clutch today. u mean just need to doing calibration after installation the gearbox and ready to run??

    The transmittion is VT2412 with D13A engine

    recently i purchase Vcads diagnosis tools and the software come from chinese, cant communicated with the truck cause software trouble.

    can i buy the software from your site? thanks.

    thanks..
     
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