Issues after brake valve replacement

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by JoeyJunk, Dec 21, 2021.

  1. JoeyJunk

    JoeyJunk Road Train Member

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    If its not a nicked plunger I’m wondering if having full pressure, which i didn't before, damaged an already disintegrated rubber inside the rear valve? I’m going to replace that assembly next. It’s also original. Was going to do all the valves but this one is pricey.
     
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  3. xsetra

    xsetra Road Train Member

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    When I replaced my brake valve. Because the brake light stayed on. The problem was the plunger hanging up in passage. I cleaned the plunger. About 3 months later problem returned.
    Mechanic at dealer said the plunger has a special coating to prevent corrosion, when I sanded and cleaned it. I removed that coating and the plunger corroded.
    I put a new one it. Problem solved.
    Mechanic also said putting any fluid or lube on the plunger will collect dust and dirt causing the same problem.
     
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  4. JoeyJunk

    JoeyJunk Road Train Member

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    I was wondering. Mine was rusted and almost seized anyways. I went ahead and ordered a new one. I do actually have good working brakes now. I thought I had a proportioning valve and that was giving issues but it was the plunger all along…..and possibly valve. Next week everything will be new and good to go.

    Thanks to everyone who replied. It helps in learning this truck and these systems. Didn’t really care as a company driver and I wish had.
     
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  5. SmallPackage

    SmallPackage Road Train Member

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    Is the rod length adjustable on the pedal? On the business class cabs they are. Rod may be a hair to long allowing the valve to be open and flow at it’s minimum crack pressure without activating the lights.
     
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  6. xsetra

    xsetra Road Train Member

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    My 99 fld120. The plunger that goes thru the firewall is a solid rod no adjustment.
     
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  7. JoeyJunk

    JoeyJunk Road Train Member

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    Interesting. I just looked at a pic I took and the rod is threaded and there is a nut on it. Will check when I get home tomorrow. Thank you!
     
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  8. JoeyJunk

    JoeyJunk Road Train Member

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    Update: I installed a new plunger and housing. I may have dinged the other one up when I dropped it 3 times, making it stick and thus having slight brake application. I also adjusted the rod just in case. All seems to be fine now. Thanks again for all help and suggestions.
    A779D916-3C6B-43C3-9008-60042E21D49D.jpeg
     
    Last edited: Jan 4, 2022
    xsetra and Oxbow Thank this.
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