Regen-electric braking for trailer tandems?

Discussion in 'Trucks [ Eighteen Wheelers ]' started by Infosaur, Jul 30, 2009.

  1. Infosaur

    Infosaur Road Train Member

    (I'm probably going to blow my chance for a patent here)

    I was wondering if some sort of hybrid-style regenerative braking system could be mounted on the trailer tandems? This is an aspect of the whole "shiney happy hybrid" tech-boom that actually intersests me. You could probably run a structural "backbone" style battery pack under the length of the trailer floor. Integrate a motor/generator system into the rear axles. And wire up some sort of control system slaved to the jakes and cruise control.

    Net effect: gentle braking on downhills and a trailer that will help "push" up hill.

    The only downside of course would be ridiculous cost. If a company can barely pay to keep tires on their trailers, I can't imagine them paying to keep a system maintain that would cost almost as much as a tractor.

    Still by making the system modular, you could probably mount/integrate the system into the tandems themselves, making the system easy to retro-fit into existing fleets.
     
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  3. Elvenhome21

    Elvenhome21 Heavy Load Member

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    weight would also be a killer, for a motor/gen to be powerfull enough to actually do any work it would have to be well over 100-150lb and the battery pack along with it would prob be anther 150lb
     
  4. GasHauler

    GasHauler Master FMCSA Interpreter

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    I know weight has a big factor in that. I saw a few years ago a system from down under that had a rubber mat mounted on the trailer right in front on the last duels. If a truck lost it's brakes the driver could pull the handle and the rubber mat would unwind going under the tires and the tires would then slide on the mat. It was at a truck show and they had movies of the system working but it added an addition 1100lbs to the gross.
     
  5. saskboy

    saskboy Bobtail Member

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    Its prob not going to happen anytime soon. The size of the components would be too big and heavy and then there is the problem of batts on the trailer. There wouldnt be enough braking to charge the batts sufficiently for many launch assists. You would have to run huge power cables from the tractor to keep the trailer batts charged enough.
     
  6. badsey

    badsey Medium Load Member

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    You would want drag on that trailer to create stability = no power from the rear on uphills. Having a generator (hybrid) on the engine would be easier and make more sense and could act as a jake varying the flux.

    = need many deep cell batteries that can take a quick charge and give a quick charge. Batteries would be under the tandem truck axels or behind the cab since the front is already at 12,000 with full fuel + the hybrid extra weight.

    For braking alone the trailer generators would work. Maybe used for a reefer hybrid system (reefers burn fuel) + cab electricity (cut down on idle time, plus many states have a no-idle policy)

    Reefer guys run lighter, but the reefer parts weight 1-2k? Heavier to begin with.
     
  7. badsey

    badsey Medium Load Member

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    The ArvinMeritor hybrid system is said to weigh 1K. -I would look into that.
     
  8. FunkRider

    FunkRider Light Load Member

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    I've been toying with the idea of a regen system on the tractor to aid in starting from a stop. Instead of using batteries and an electric motor use a wound spring that winds/tensions itself under braking and has a reverse gearing to unwind when starting from a stop. Would be great for idling in traffic as the motor could shut off using only spring pressure to move the truck at slow speeds just driving like a regular diesel with the clutch etc. The idea obviously has it's problems though.
     
  9. Heavyd

    Heavyd Road Train Member

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    I like the idea. It would be nice to see a Tractor-Trailer combo hybred unit with a respectable bank of batteries mounted under the trailer between the landing gear and rear axles. That is alot of dead space. You could have electrical booster motors/generators for the trailer and main electrical cables going to the truck. Nice idea, but like the other said, the weight is the killer to the entire idea.
     
  10. Sportster2000

    Sportster2000 Road Train Member

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    Paccar has Hybrid trucks that work like what you are describing. To put that stuff on a trailer would not be cost effective. First you would need drive axles on the trailer which would add weight. Then you would need a battery system to capture and hold that energy. More weight with that too. Then if you were to use it going up a hill it would not last long. You would need a big generator to power a system that could push a truck up a hill. The last system that could do what you said that I personally saw had a V12 Cummins in it. Then again the trailer had a manufature date of 1972 on it. I would think that the integrated unit on the trucks would be much more effect than trying to put it on a trailer with the technology that we have today. MAybe in 5 years it would be more realiastic.
     
  11. Infosaur

    Infosaur Road Train Member

    I think some of the busses in NYC actually have pnumatic starters. They always whistle like a power drill before start up.

    Actually that might be pretty cool for a 4 wheeler:

    "###### hon, the battery's dead"
    "Jump start?"
    "No need, I've got a bicycle pump in the trunk!"
    *huff* *huff*
    "Just need *huff* to get it *huff* up to 120 *huff* psi"

    :D
     
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