Sensitive clutch on 98 IH 9400

Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by ninehk, Jun 10, 2020.

  1. ninehk

    ninehk Bobtail Member

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    I have been struggling with the clutch on this truck it seems to never have a smooth engagement Is the clutch just worn out or out of adjustment I really can’t figure it out
     
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  3. 201

    201 Road Train Member

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    Cornbinders always had touchy clutches. I used it as little as possible.
     
  4. ninehk

    ninehk Bobtail Member

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    Sounds about right could it also be the return spring is there such a thing as a softer one ?
     
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  5. BoxCarKidd

    BoxCarKidd Road Train Member

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    No
     
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  6. BoxCarKidd

    BoxCarKidd Road Train Member

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    If it has some free play at the top of the pedal not much you can do about that. Old clutches often have tired springs and hot spots. That makes them grab.
    Some truck frames twist a lot and cause a similar situation.
    Check your engine mounts, housings bolts and torque spring on top of the transmission.
    My 9370 is very touchy. New clutch and engine mounts. I usually do like semi said. Use the clutch once and shift at low RPM. If I am trying to get out in traffic I twist it up and double clutch every shift.
    Work with it. Different engine and transmission combinations work differently.
     
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  7. AModelCat

    AModelCat Road Train Member

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    What are you running for power?

    I know of a few guys with lower powered Class 8 trucks (>400 hp) that swapped out the ceramic button clutches to organic clutches so the engagement would less harsh.
     
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  8. Rideandrepair

    Rideandrepair Road Train Member

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    Take the inspection plate off the bottom, where you grease the throughout bearing. Feel around in there. Look for broken dampening springs, laying in all the grease. If any are found, that’s the problem. Clutch is on borrowed time.
     
  9. ninehk

    ninehk Bobtail Member

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    I’m assuming it’s set at 455HP?
    As for checking under it has nothing everything seems fine
     

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  10. AModelCat

    AModelCat Road Train Member

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    Looks like it left the factory at 455 hp (339 kW) but could be uprated to 470 hp (350.5 kW).

    You should have enough ponies.

    The truck in question the clutch swap was done on was an old pre-cup 3406A with only 375 hp. Clutch would engage so roughly that it needed some throttle to get moving loaded on a hill in 1st deep reduction. The organic clutch slipped more and allowed smoother take off out of the hole.

    Is there any oil or excessive grease up inside the bellhousing? Grease and oil contamination can cause a clutch to be more grabby.
     
  11. SmallPackage

    SmallPackage Road Train Member

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    I wouldn’t put a ceramic clutch in anything older that has a hard to find replacement flywheel. They will eat the surface up more than an organic eventually making the flywheel scrap and if you can’t find a new or good used replacement you are without a paddle.
     
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