The Comprehensive Guide to Peterbilt 389 Headlight Options

Discussion in 'Peterbilt Forum' started by dustinbrock, Mar 21, 2025.

  1. dustinbrock

    dustinbrock Road Train Member

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    Apr 19, 2012
    North Battleford, SK
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    The Comprehensive Guide to Peterbilt 389 Headlight Options - by BTS Lighting

    Why Are Peterbilt 389 Factory Headlights So Dim?
    If you’ve ever found yourself struggling to see the road at night in your Peterbilt 389, you’re not alone. The stock projector headlights have several design flaws that impact performance:

    Underpowered Halogen Bulbs – The factory H11 halogen low beams produce only ~130 lux, which is barely adequate for night driving. High beams are better at 656 lux, but still far from modern lighting standards.
    Dust & Moisture Intrusion – The headlight housings often accumulate dust and condensation over time. Many LED conversion kits don’t include proper dust covers, leaving the headlight vulnerable to dirt and debris.
    Poor Beam Projection – The projector lens design is flawed, leading to scattered, weak light output even with upgraded halogen bulbs.
    The solution? A properly engineered LED headlight upgrade that fixes these flaws while ensuring a fully sealed installation.

    Beam Pattern Testing: Comparing Headlight Options
    To provide real-world performance data, we tested multiple Peterbilt 389 headlight options using a digital lux meter and beam pattern analysis, measuring 25' from a wall. Lumens are the amount of light a light source emits, whereas lux is the amount of light that actually gets projected onto the road (or wall in our testing). Each headlight was warmed up for 10 minutes before taking measurements to ensure accurate results.

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    1. OEM Halogen (Stock Headlights) – The Baseline
    OEM Halogen
    Low Beam Output: 130 lux
    High Beam Output: 656 lux
    Beam Pattern: Weak central hotspot, uneven spread
    The factory halogen headlights provide subpar performance. Low beams lack reach, and high beams are just barely adequate. Most 389 drivers upgrade immediately after experiencing stock headlights.

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    2. United Pacific Halogen – A Step Up
    United Pacific Halogen

    Low Beam Output: 360 lux
    High Beam Output: 755 lux
    Beam Pattern: Improved brightness, similar focus
    If you want to stick with halogens, United Pacific’s version offers noticeable brightness improvements. However, it still falls short of LED technology.

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    3. United Pacific Reflector LED – Bright but Uneven
    United Pacific Reflector LED
    Low Beam Output: 602 lux
    High Beam Output: 1,900 lux
    Beam Pattern: Bright but uneven, with noticeable dips at the edges
    While one of the brightest options tested, the beam pattern has inconsistencies that could impact visibility for oncoming traffic.

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    4. United Pacific Jewel Eye LED – Wide Beam, Limited Intensity
    United Pacific Jewel Eye LED
    Low Beam Output: 340 lux
    High Beam Output: 745 lux
    Beam Pattern: Wide but lacking intensity beyond central hotspot
    While it offers a broad beam, the overall intensity is underwhelming, making it only slightly better than OEM halogens.

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    5. United Pacific Projector LED – The Budget Pick
    United Pacific Projector LED
    Low Beam Output: 320 lux
    High Beam Output: 720 lux
    Beam Pattern: Balanced, but not exceptionally bright
    A good entry-level LED option, but better alternatives exist for those seeking maximum performance.

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    6. JW Speaker 9600 Heated LED – The Premium Pick
    JW Speaker 9600 Heated
    Low Beam Output: 556 lux
    High Beam Output: 815 lux
    Beam Pattern: Excellent down-road illumination
    A top-tier LED solution built for cold climates, with heated lenses to prevent ice buildup.

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    7. Bonus Test: Halogen Headlight with Alpha Series LED Bulbs
    Alpha Series LED in Halogen Housing
    Low Beam Output: 770 lux
    High Beam Output: 2,180 lux
    Beam Pattern: Best combination of brightness & focus

    This hybrid setup delivered the highest performance, maintaining an OEM-like beam pattern while dramatically increasing brightness.
     
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